SUMMARY OF FINDINGS CJ Industries (CJI) has been awarded with a 5-year contract with Great Lakes Pleasure Boats Provide key engine components for luxury pleasure boats 30% of their annual sales Bilge Pump from Heavey Pumps 50 bilge pumps at a time for $1500 per unit, occurs every 4-6 months, ordering a batch 8-10 weeks ahead New demand for bilge pump that would be 50 pumps per month Willingness and capability of Heavey Pumps Produce in-house Look into other suppliers BACKGROUND INFORMATION CJI supplies key engine components to Great Lakes Pleasure Boats. CJI has the efficient excess capacity to ramp up production except for one item, a bilge pump. Heavey Pumps, the bilge pump supplier. is a small local specialty manufacturer. They have been a reliable supplier of bilge pumps for years already. Nik Grams, the purchasing manager, is the one who put the contract together with Great Lakes. PROBLEM STATEMENT Having been awarded with a 5-year contract with Great Lakes, CJI faces the dilemma of efficiently providing the bilge pump based on what was stipulated in the contract, which they have always purchased from Heavey Pumps, should they accept the contract. ALTERNATIVES ALTERNATIVE #1
Communicate to Heavey Pumps the
Significant Increase in Demand for Bilge Pumps and stick to them if they are capable ALTERNATIVE #2
Enter into a Joint Operation with Heavey
Pumps ALTERNATIVE #3
Sub-Contract with the other Suppliers for
Additional Bilge Pumps ALTERNATIVE #4
Manufacture the pump IN-HOUSE
RECOMMENDATION HEAVY PUMPS IS CAPABLE = ALTERNATIVE #1
HEAVY PUMPS IS NOT CAPABLE =
ALTERNATIVE #2 ANSWER TO CASE QUESTIONS QUESTION #1
What are all the issues here, from both
CJIs and Heaveys perspectives, that need to be researched by Mr. Ashby? ANSWER Issues that has to be researched by Mr. Ashby regarding CJ Industries are: They arent certain if Heavey Pumps has the capacity and willingness to increase the production of bilge pumps to fill their order to able to fulfill their side of the contract with Great Lakes CJI might have to consider at least 2 manufacturers of bilge pumps to be their supplier. They did not consult with Heavey Pumps about the bilge pumps prior to signing the contract with Great Lakes. Whether the bilge pumps should continue to be bought from another manufacturer or to be made in-house with an additional capital investment, hiring addition workers, and figuring out the logistics to allocate space to the production. Issues to be researched by Mr. Ashby regarding Heavey Pumps: First issue, whether or not they can guarantee that / bilge pumps can be delivered to one of the warehouses of CJI each month. Potentially, there will be an increase in costs for additional equipment, labor,delivery, and other production costs to fill the additional orders of bilge pumps. Even though Heavey Pumps has been a reliable supplier to CJI, CJI has never ordered anything else from Heavey Pumps aside from the bilge pumps. Where have never been any performance records kept for the bilge pumps orders because the demand was rather low and the deliveries were irregular. The quality history of the bilge pumps from Heavey Pumps is unknown QUESTION #2 Should CJI continue to use Heavey to supply pumps, should they make them in-house, should they consider one of the other suppliers, or should they do some combination of these alternatives? Discuss the advantages, disadvantages, and risks of each of these alternatives. ANSWER CJI continues to use Heavey to supply pumps opportunity to create a contractual partnership with them properly forecast how many pumps will be needed in cooperation with Great Lakes implement a system to record performance to ensure quality unable to adjust to the sudden demand despite CJIs initiatives ANSWER In-house only cost 500k as an initial investment and hiring 3 extra employees allow CJI to have total control over production and its quality no experience with creating the pumps ANSWER Other suppliers: possibility to find suppliers who are more capable and efficient the firms are 500 miles apart from the CJI warehouses and Heavey does not have an established working relationship with them, nor have they experienced working with them QUESTION #3
How can CJI assure continued contract
compliance and additional contract business from Great Lakes in the future? ANSWER Great business relationship is a must with all of CJI associates and suppliers. CJI should consider choosing the best alternative that will be feasible to ensure of new demand for Bilge pumps. Informing them about the increase in production and targeting how this contract will help their suppliers in the future as they will be relying on them for more product will help the success of CJI and be able to fulfill their contract with Great Lakes. LEARNINGS