(IQC) LG (67) - G3-1215 - Grille Assembly Front - Detailed Ispection Procedure

LG Electronics Internal Use Only
Detailed inspection procedure of the new part Issue : 2016.4.07

Revise : 1 / 14
LG(67)-G3-1215 Grille Assembly,Front Revision # :
Detailed Inspection Procedure of the New Part

- Grille Asembly,Front -
0. Revision History
1. Inspection Prodedure of New Parts
H&A Company, Quality Management FD Division

Revise : 2 / 14
Revision history
Rev. # Rev. Date Pages Revised Contents Charge Department

0 2016.4.07 New Issued SeonGyun Kim RAC IQC
Revise : 3 / 14
Front Grille
Category Test Item Test Method Standard Sample Reference

General Structure Test Check the assembled status(gap, etc) Satisfy with drawing specification 5
General Appearance Check Appearance check by Visual inspection(material, stamping, col Materials, shapes, colors should be sat 5
or) isfied with drawing specification
General Specification Check Check part missing and material spec. Satisfy with drawing specification 5
General Flatness Test Measure flatness Satisfy with drawing specification 5
General Gap Check Check gap Satisfy with drawing specification 5
General Open and Close Force Test Check open and closed force by push pull gauge Satisfy with drawing specification 5
General LG Logo Test Check LG brand logo's location, size, color etc Satisfy with drawing specification 5 Only for attached Lo
go
Function Operational Test Check vane, NPI, LED, Display etc by jig Don't have defect 5 Check operation part
Function Adhesion Test Check adhesion force by push pull gauge Satisfy with drawing specification 2 For double tape used
part
Environmental Heat and Cold Cycle Test Test 5cycle below condition(-20 1hr, 60 1hr) Dont peel off and any defect 2
Chemical Chemical Resistance Test Rubbing 10time(Go and back) by 95% alcohol, 1kgf Don't have defect such as erase, crack 2 For silk screen part
etc
Packing Trolley/Package Check Check Assembly's cart and packing condition Don't have any defect point to part 1
Eco XRF Test Measure homogeneous material with XRF No hazardous material, and refer to t 1
he LGE standard LG(65)-B-3514
Revise : 4 / 14
1) Appearance
No Category Check Clause Result
1 Check short shot
2 Check sink mark, flow mark, black spot, weld line on surface
3 General Color difference (compare to reference limit)
4 Check dust and peel of in case of surface treatment such as paint, plating etc.
5 Check scratch, stabbed mark of surface
6 PL Concern of sharp edge(flash, burr) If PL concerned then do sharp edge test
2) Structure
1 Check drawing specification of assembled gap

General
2 Dont have any assembly issue?
3) Specification
1 General Check matching the sample and Work instruction of drawing
2 General Compare specification drawing with sample (Miss used and missing etc)
Revise : 5 / 14
4) Flatness Test
1. Purpose Prevent gap issue when assembled part
[Instrument]
2. Measuring Instrument Vernier calipers, Height gage, Gap gage
3. Inspection method Follow drawing inspection method how to do inspect
[Inspection method]
* Measure a, b, c parts dimension and then check gap
4. Test sequence Set the sample at surface plate and then check flatness
by drawing
5. Sample quantity
5EA
6. Judgment Criteria Satisfy drawing spec

Revise : 6 / 14
5) Gap check
1. Purpose Prevent products gap issue
[Instrument]
2. Measuring Instrument Gap gauge, Height gauge, Digital Vernier Calipers
3. Inspection method Check gap
4. Test sequence 1. Fix sample for dont move

2. Check drawing checking point of gap
3. Compare dimension which point is marked at drawing
5. Sample quantity 5EA
[Inspection method]
6. Judgment Criteria Satisfy with drawing specification
Revise : 7 / 14
6) Open and Close Force Test

1. Purpose For check inlet grille open & close force
[Instrument]
2. Measuring Instrument Push pull gauge
3. Inspection method Check open and closed force by push pull gauge
4. Test sequence 1. Set sample like product condition

2. Pull inlet grille by push pull gauge for check open force
3. Measure test result
[Inspection method]

Revise : 8 / 14
7) LG Logo Test
1. Purpose For make sure LG identity
[Instrument]
2. Measuring Instrument Visual check, ruler, jig for checking logo location
3. Inspection method Check LG brand logo's location, size, color etc
[Inspection method]
4. Test sequence 1. Measure logo location

2. Compare color part with standard sample

Revise : 9 / 14
8) Operational Test
1. Purpose Prevent to input defect part to line
[Instrument]
2. Measuring Instrument Jig for checking operation
3. Inspection method Check display PCB operation by jig
4. Test sequence 1. Connect jig and sample

2. Operate part
[Inspection method] 3. Check part are working or not
6. Judgment Criteria Don't have defect

Revise : 10 / 14
9) Adhesion test
1. Purpose Prevent detach
[Instrument]
2. Measuring Instrument Push Pull gauge
3. Inspection method Check adhesion force by push pull gauge
4. Test sequence 1. Attach jig at grille(Front) by absorber

2. Pull through push pull gauge
[Inspection method] 3. Check detached force

Revise : 11 / 14
10) Heat and cold cycle test

1. Purpose Prevent environmental issue such as color change, transform etc
[Instrument]
2. Measuring Instrument Chamber
3. Inspection method Test 5cycle below condition(-20 1hr, 60 1hr)
4. Test sequence 1. Set Chamber condition (Temp, Humidity, Time etc)

2. Let sample into chamber
[Inspection method] 3. Operate chamber
4. When finishing chamber test then let sample room temp for 1ho
5. Compare part condition before and after
6. Judgment Criteria Dont peel off insulator and any defect

Revise : 12 / 14
11) Chemical resistance test

1. Purpose Check printing condition
[Instrument]
2. Measuring Instrument 1kg weight jig
3. Inspection method Rubbing 10time(Go and back) by 95% alcohol, 1kgf
4. Test sequence 1. Cover gauze at 1kg weight jig

2. Smear more than 95% alcohol at gauze
[Inspection method] 3. Rubbing jig at printing part 10times (Go and return)
4. Check printing parts appearance
6. Judgment Criteria Don't have defect such as erase, crack etc

Revise : 13 / 14
12) Trolley / Package check

1. Purpose Prevent part defect by trolley, during delivery,
securement appearance quality etc
[Instrument]
2. Measuring Instrument Naked eyes
3. Inspection method Check Assembly's cart and packing condition
4. Test sequence 1. Check trolley make only for this part

2. Check stuck method and trolley appearance
[Inspection method]
Part expose to outside Dont use each room trolley
6. Judgment Criteria Don't have any defect point to part

Revise : 14 / 14
13) XRF
1. Purpose Prevent to use of harmful substance
[Instrument]
2. Measuring Instrument XRF
3. Inspection method Measure homogeneous material with XRF
4. Test sequence 1. Itemize of homogeneous material

2. Set XRF machine by homogeneous material
[Inspection method] 3. Measure XRF
4. If NG happen then check spectrum for check interference
6. Judgment Criteria No Hazardous material, and refer to the

LGE standard LG(65)-B-3514
- Br NG: Precise analysis for PBBs, PBDEs
- Cr: Spot test

(IQC) LG (67) - G3-1215 - Grille Assembly Front - Detailed Ispection Procedure

Încărcat de

Informații document

Titlu original

Drepturi de autor

Formate disponibile

Partajați acest document

Partajați sau inserați document

Opțiuni de partajare

Vi se pare util acest document?

Este necorespunzător acest conținut?

Drepturi de autor:

Formate disponibile

(IQC) LG (67) - G3-1215 - Grille Assembly Front - Detailed Ispection Procedure

Încărcat de

Drepturi de autor:

Formate disponibile

LG Electronics Internal Use Only

Detailed inspection procedure of the new part Issue : 2016.4.07

Detailed Inspection Procedure of the New Part

H&A Company, Quality Management FD Division

Rev. # Rev. Date Pages Revised Contents Charge Department

Category Test Item Test Method Standard Sample Reference

No Category Check Clause Result

1 Check short shot

3 General Color difference (compare to reference limit)

5 Check scratch, stabbed mark of surface

6 PL Concern of sharp edge(flash, burr) If PL concerned then do sharp edge test

1 Check drawing specification of assembled gap

1 General Check matching the sample and Work instruction of drawing

3. Inspection method Follow drawing inspection method how to do inspect

6. Judgment Criteria Satisfy drawing spec

3. Inspection method Check gap

4. Test sequence 1. Fix sample for dont move

5. Sample quantity 5EA

6) Open and Close Force Test

4. Test sequence 1. Set sample like product condition

5. Sample quantity 5EA

6. Judgment Criteria Satisfy with drawing specification

3. Inspection method Check LG brand logo's location, size, color etc

4. Test sequence 1. Measure logo location

5. Sample quantity 5EA

6. Judgment Criteria Satisfy with drawing specification

2. Measuring Instrument Jig for checking operation

3. Inspection method Check display PCB operation by jig

4. Test sequence 1. Connect jig and sample

5. Sample quantity 5EA

6. Judgment Criteria Don't have defect

3. Inspection method Check adhesion force by push pull gauge

4. Test sequence 1. Attach jig at grille(Front) by absorber

5. Sample quantity 2EA

6. Judgment Criteria Satisfy with drawing specification

10) Heat and cold cycle test

3. Inspection method Test 5cycle below condition(-20 1hr, 60 1hr)

4. Test sequence 1. Set Chamber condition (Temp, Humidity, Time etc)

5. Sample quantity 2EA

6. Judgment Criteria Dont peel off insulator and any defect

11) Chemical resistance test

3. Inspection method Rubbing 10time(Go and back) by 95% alcohol, 1kgf

4. Test sequence 1. Cover gauze at 1kg weight jig

5. Sample quantity 2EA

6. Judgment Criteria Don't have defect such as erase, crack etc

12) Trolley / Package check

3. Inspection method Check Assembly's cart and packing condition

4. Test sequence 1. Check trolley make only for this part

Part expose to outside Dont use each room trolley

5. Sample quantity 1EA

6. Judgment Criteria Don't have any defect point to part

3. Inspection method Measure homogeneous material with XRF

4. Test sequence 1. Itemize of homogeneous material

5. Sample quantity 1EA

6. Judgment Criteria No Hazardous material, and refer to the

S-ar putea să vă placă și