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Fault Zone Analysis

STATOR
Corey Jackson
PdMA Corporation
Motor Reliability Technical Conference
May 9-11, 2006 Clearwater Beach, FL
Objectives
Discuss Stator Fault Mechanisms
Identify Industry Standards
Analysis Techniques
Case Study
Stator Fault Mechanism
Phase-to-Phase
Stator Fault Mechanism
Turn-to-Turn
Stator Fault Mechanism
Overload
Stator Fault Mechanism
Lamination Damage
Stator Winding Configurations

Random Wound

Form Wound
Random Wound Stator
Normally <600v

Mush Wound

Machine Wound

Higher Impedance

Dip and Bake


Thermal Damage
Form Wound Stator
Normally >600v

Low Impedance

VPI
Thermal Damage
Case Study
EMAX Power Test - Baseline
Voltage Imbalance

Current Imbalance Volt Imbalance Ph-Ph 0.67

% Current Imbalance Ph-Ph 10.68

Impedance Imbalance
Self Imped Imbalance 15.97
Phasor Diagram - Baseline

Phasors
Unbalanced
Voltage & Current - Baseline
Current Imbalance
Results Page Baseline
Current
Imbalance

Impedance
Imbalance
MCE Standard Test - Baseline
Inductance
Resistive Imbalance
Resistance
Inductive Imbalance
% Res. Imbalance 1.27
Resistance-to-Ground
% Ind. Imbalance 1.59
Polarization Index Before Repairs
EMAX Power Test No. 2
Voltage Imbalance

Current Imbalance Volt Imbalance Ph-Ph 0.74

% Current Imbalance Ph-Ph 13.12

Impedance Imbalance
Self Imped Imbalance 29.49
Phasor Diagram Test No. 2

Phasors
Unbalanced
Voltage & Current Test No. 2
Current Imbalance
Results Page Test #2
Current
Imbalance

Impedance
Imbalance
MCE Standard Test No. 2
Inductance
Resistive Imbalance
Resistance
Inductive Imbalance
Resistance-to-Ground % Res. Imbalance 1.13
% Ind. Imbalance 1.61
Rotor Influence Check
Before Repairs
MCE Standard Test After Repairs
Inductance
Resistive Imbalance
Resistance
Inductive Imbalance
Resistance-to-Ground % Res. Imbalance 0.08
% Ind. Imbalance 0.45
Rotor Influence Check
After Repairs
Polarization Index After Repairs
EMAX Power Test After Repair
Voltage Imbalance

Current Imbalance Volt Imbalance Ph-Ph 0.79

% Current Imbalance Ph-Ph 0.96

Impedance Imbalance
Self Imped Imbalance 1.73
Phasor Diagram After Repair

Phasors
Balanced
Voltage & Current After Repair
Currents are balanced
Results Page After Repair
Current
Imbalance

Impedance
Imbalance
Stator Fault Mechanism
Turn-to-Turn
Stator Fault Mechanism
Turn-to-Turn
Stator Analysis
Motor had turn-to-turn shorts
Problem indicated in Standard test, Rotor
Influence Check, and Power test
Problem NOT indicated on Polarization
Index due to no path to ground
Industry Standards
IEEE 43 Insulation Testing
IEEE 56 Guide for Insulation
Maintenance on Large AC Rotating
Machinery
IEEE 95 Insulation Testing on Large AC
Motors
IEEE 112 Test Procedures for Poly-
phase AC Motors
Summary
Correlate All Test Data
Identify Fault Mechanism Before the
Actual Fault Occurs if Possible
Minimize Additional Damage

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