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12ME2004-Sensors for Engineering applications

Introduction to sensors
Overview on Sensors, characteristics, measurements and
applications

Content beyond syllabus to bridge the gap of knowing fundamentals of sensors


before their engineering applications
What is sensor?
Sensors are sophisticated devices that
are frequently used to detect and respond
with suitable readable signals.
A Sensor converts the physical
parameter (for example: temperature,
blood pressure, humidity, speed, etc.) into
a signal which can be measured
electrically or any suitable means.

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Sensors and Transducers
There are many different types of Sensors
and Transducers, both analog and digital
and input and output available to choose
from.
The type of input or output transducer
being used, really depends upon the type
of signal or process being Sensed or
Controlled but we can define a sensor
and transducers as devices that converts
one physical quantity into another.

8/16/2017 Dept. of Mechanical Engg/SREC 3


Sensor Vs Transducer
A Transducer is more than a sensor. It consists
of a sensor/actuator along with signal
conditioning circuits.
A signal conditioning circuit, by the name is a circuit
which conditions the signal so that it is strong enough
for further processing. A system might contain many
stages before the signal finally reaches its destination
to derive meaningful information.

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Characteristics of sensors

ACTIVE AND PASSIVE SENSORS


An active sensor is a sensing device
that requires an external source of power to
operate;
Passive sensors, which simply detect
and respond to some type of input from the
physical environment

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Measurement System

Physical
variable

Sensor

Transducer

Signal Conditioner
(amplifiers,filters
linearizers

Signal Processor
(A/D converter,
computer
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Measurement - Basics
Measurement is the assignment of
numbers to objects or events

8/16/2017 Dept. of Mechanical Engg/SREC 8


Measurement - Basics
Measurement is the assignment of
numbers to objects or events

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Measurement - Basics
There are many measuring devices

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Sensors in measurement
Nowadays Sensors are being deployed to
measure

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Applications of sensors - House

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Sensors in car

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Robotics

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Robotics

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Aerospace

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Some common sensors

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INSTRUMENTATION CHARACTERISTICS

Shows the performance of instruments to be


used.
Divided into two categories: static and
dynamic characteristics.
Static characteristics refer to the
comparison between steady output and ideal
output when the input is constant.
Dynamic characteristics refer to the
comparison between instrument output and
ideal output when the input changes.
STATIC CHARACTERISTICS

1. ACCURACY

Accuracy is the ability of an


instrument to show the exact reading.
Always related to the extent of the
wrong reading/non accuracy.
Normally shown in percentage of
error which of the full scale reading
percentage.
STATIC CHARACTERISTICS

2. PRECISION

An equipment which is precise is not


necessarily accurate.
Defined as the capability of an
instrument to show the same reading
when used each time (reproducibility of
the instrument).
STATIC CHARACTERISTICS

Example : XXX
XXX
X : result
Centre circle : true value

Low accuracy, high precision


XXX
XXXX
XXX
X X

High accuracy, high precision x x

Low accuracy, low precision


Accuracy vs Precision

High Precision, but low


accuracy.

There is a systematic error.


STATIC CHARACTERISTICS

3. TOLERANCE

Closely related to accuracy of an


equipment where the accuracy of an
equipment is sometimes referred to in
the form of tolerance limit.
Defined as the maximum error
expected in an instrument.
Explains the maximum deviation of an
output component at a certain value.
STATIC CHARACTERISTICS

4. RANGE OF SPAN

Defined as the range of reading between


minimum value and maximum value for
the measurement of an instrument.
Has a positive value e.g..:
The range of span of an instrument
which has a reading range of 100C to
100 C is 200 C.
STATIC CHARACTERISTICS
5. BIAS

Constant error which occurs during the


measurement of an instrument.
This error is usually rectified through calibration.
Example :
A weighing scale always gives a bias reading. This
equipment always gives a reading of 1 kg even
without any load applied. Therefore, if A with a
weight of 70 kg weighs himself, the given reading
would be 71 kg. This would indicate that there is
a constant bias of 1 kg to be corrected.
STATIC CHARACTERISTICS
6. LINEARITY
Maximum deviation from linear relation between
input and output.
The output of an instrument has to be linearly
proportionate to the measured quantity.
Normally shown in the form of full scale percentage
(% fs).
The graph shows the output reading of an
instrument when a few input readings are entered.
Linearity = maximum deviation from the reading of
x and the straight line.
Linearity

Output
Readings

Measured Quantity
STATIC CHARACTERISTICS

7. SENSIVITY
Defined as the ratio of change in output towards
the change in input at a steady state condition.
Sensitivity (K) =
i
: change in output; i : change in input
Example 1:
The resistance value of a Platinum Resistance
Thermometer changes when the temperature
increases. Therefore, the unit of sensitivity for
this equipment is Ohm/C.
Sensitivity

Most sensitive

Variation of the physical variables


STATIC CHARACTERISTICS
8. DEAD SPACE / DEAD BAND

Output
Reading

- +

Measured
Variables

Dead Space

Defined as the range of input reading when there


is no change in output (unresponsive system).
STATIC CHARACTERISTICS

9. RESOLUTION

The smallest change in input reading


that can be traced accurately.
Given in the form % of full scale
(% fs).
Available in digital instrumentation.
STATIC CHARACTERISTICS

10. THRESHOLD

When the reading of an input is


increased from zero, the input reading
will reach a certain value before
change occurs in the output.
The minimum limit of the input reading
is threshold.
DYNAMIC CHARACTERISTICS

Explains the behaviour system of


instruments system when the input
signal is changed.
Depends on a few standard input
signals such as step input, ramp
input dan sine-wave input.
DYNAMIC CHARACTERISTICS

Step Input
Sudden change in input signal from steady
state.
The output signal for this kind of input is
known as transient response.
Input

Time
DYNAMIC CHARACTERISTICS

Ramp Input
The signal changes linearly.
The output signal for ramp input is
ramp response.

Input

Time
DYNAMIC CHARACTERISTICS

Sine-wave Input
The signal is harmonic.
The output signal is frequency response.

Input

Time
Response time
One would like to have a measurement system with fast response.
In other words, the effect of the measurement system on the
measurement should be as small as possible.
Choosing a Sensor

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