Documente Academic
Documente Profesional
Documente Cultură
&
Gas
( Off-Shore )
S.K.Saxena
Objective of presentation
Production tubings .
Casing head.
Aker Kvaerner 15
Tubing (Dual completion) installed in
Production String
Aker Kvaerner 16
Christmas Tree Assembly ( Typical )
Typical P&ID depiction
Aker Kvaerner 18
Well head Assembly
There is considerable pressure inside the
reservoir. Sometimes this pressure can be
as high as 200 bars. This pressure is
known as a reservoir pressure or also
referred to as Well Shut in Pressure or
Shut in Tubing Pressure (SITP). The
fluid from the reservoir is (typically)
transported to the platform thru
conductors/risers by the reservoir
pressure.
Use of Mud during drilling
The mud enters though the drill pipe, through the
cone and rises in the uncompleted well. The Mud
serves several purposes:
a) Clean and Cool the drill cone
b) Lubricate the drill pipe string and Cone
c) Mud weight should balance the down-hole
pressure to avoid leakage of gas and oil. Often, the
well will drill though smaller pockets of
hydrocarbons which may cause a blow out if the
mud weight cannot balance the pressure. The
same might happen when drilling into the main
reservoir.
d) To prevent an uncontrolled blow out.
Mud
The mud mix is a specialist brew designed to
match the desired flow viscosity, lubrication
properties and specific gravity. Mud is a
common name used for all kinds of fluids used
in drilling completion and work over, It can be
Oil base, Water base or Synthetic and consists of
powdered clays such as Bentonite, Oil, Water
and various additives and chemicals such as
caustic soda, barite ( Sulphurous mineral),
lignite (brown coal), polymers and emulsifiers.
A special high density mud called Kill Fluid is
used to shut down a well for Work-over.
Mud pumping facility
Grocery or terms used in Oil & Gas industry
Blowout :Uncontrolled release of well fluids from the
well bore during drilling operations
Caisson: Pipe extending into the sea for the purpose of
disposal of waste water or drawing out sea water using a
submersible pump
Casing: Pipe used for lining and sealing the well and
prevent the collapse of the bore hole
Choke valve: First regulatory valve on the Top sides.
Christmas Tree: An assembly of valves attached to the
wellhead for controlling the well production.
Conductor/tubings: A metallic pipe installed into the
reservoir for extracting oil and gas
Drilling rig: Temporary installation to drill into the
reservoir
Grout: Mixture of cement and water (no sand) used to secure and
seal attachments such as piles into the jacket leg
Hydrate :Solid ice like compound consisting of molecules of
water and hydrocarbon gases
Jacket (side): Supporting structure for the offshore platform
Flow line: Piping which directs the well fluids to manifold
MPFM: Multi Phase Flow Meter, used for well testing for
determining well fluid composition
Mud line: Sea bed
Packer: Device for sealing one casing string from another or from
the production tubing
Produced water: Formation water in the well fluid which is
removed from oil ad gas
Production Tubing: Pipe used in wells to conduct
fluid from the producing zone in the reservoir till the
Christmas tree
Reservoir :Voids in earths crust where oil and gas
reserves are trapped
Rig: Structures and vessels associated with oil and gas
exploration and production
Riser: The vertical portion of a sub-sea pipeline arriving
at or departing from a platform
RTU: Remote Telemetry Unit, Used for remotely
monitoring an unmanned Platform
Top sides: Facilities installed on the platforms
Wellhead: Permanent equipment used to secure
and seal the casings and the production tubing and
to provide a mounting place for the Christmas Tree
Well shut in pressure: Max. pressure that can be
developed in the reservoir.
Wire line: Equipment used to introduce tools into
the well bore under pressure.
RVP : Reid Vapor Pressure defined as true vapor
pressure at 100 F.
String : Number of concentric pipes within the
casing called String.
BS&W: Base Sediment and Water.
GOR : Gas to Oil ratio.
GLR : Gas to liquid ratio.
Step 2: Processing
The fluid from the reservoir consists of oil, gas,
water, sediment (sand), etc. Primary processing
involves separation of water, sediments (sand) and
other undesirable components that may be present
in the produced oil and gas. In some cases, oil and
gas are separated and further processing is carried
out meeting pipe line specification. The
processing required are dehydration, reduction in
hydro-carbon dew point temperature, gas
sweetening and crude/condensate stabilization to
meet RVP requirement ( Discussed in detail in
subsequent slides).
Step 3: Transportation
After primary separation and processing, oil and
gas are transported to shore by pipelines. A Pig
Launching /Receiving facility is included on the
facility for routine pipeline cleaning and
maintenance etc.
Slug Catcher is provided at the landing end of
two phase and gas pipe lines after the Pig receiver.
Pig Launcher / Receiver
Vent
Purge Connection
Bar Tee
Quick
Pig Closure
Indicator XI
BARREL
Pipeline
Pig
Drain Handling
Drain System
Platform or
Processing Plant
Types of Pigs
Cylindrical Brush Pig
Gauging Pig Gauge Plate
Foam Pig
Slug catcher
Pipelines that transport both gas and liquids together, known as
two-phase flow, can operate in a flow regime known as Slug
flow. Under the influence of gravity liquids will tend to settle
on the bottom of the pipeline, while the gasses occupy the top
section of the pipeline. Under certain operating conditions gas
and liquid are not evenly distributed throughout the pipeline,
but travel as large plugs with mostly liquids or mostly gasses
through the pipeline. These large plugs are called slugs.
Slugs exiting the pipeline overloads the equipment at the
pipeline outlet, as slug produces much larger rate than the
equipment is designed for.
Slugs do generate by different mechanisms in a pipeline:
300
Meters
Sub-Sea
Floating Production Storage and Off-loading
(FPSO)
FPSO design concept
DRILLING/SUBSTRUCTURE
TURRET +
MOORING THRUSTERS
Sub-sea Facilities
Umbillical
Wellhead
(Oil and gas Production)
Well Testing
Gas
To Pipeline Dehydration
Water to
Oil
Disposal
Recycled
overboard
Aker Kvaerner 54
a)Well Testing and Production
The oil and gas from the reservoir flows to the top sides
at reservoir pressure through riser pipe. From the
choke valve there is a provision to route the production
to either the production manifold or to the test header.
Before the production can be routed to the pipeline it is
necessary to know the quality of oil, gas and water
produced from each well. For this purpose each well is
first tested. The well production is tested by a Test
separator. Test separator is typically a two phase or a
three phase separator which separates oil & gas and
water. Flow rates of each of the separated phases can
be measured by On -line instruments to get an estimate
of quality of production from each well.
It is not necessary that all wells are productive. For
example, some of the wells may be producing more
water than desired. In such cases well testing helps in
identifying and isolating such non productive wells
from the production header. Therefore after obtaining
an estimate of production from a particular well, it is
connected to the production manifold depending
upon the economics.
From the production manifold, production fluid is
routed out of the platform by pipeline. A pig launcher
or/and receiver is also included for clearing the
pipeline off the debris and other blockages. Block
flow diagram for Production manifold is depicted in
next slide, is for a production platform which typically
depicts the provision for the wells to be taken for
testing in the test separator and to the production
header.
Well head connection with production
manifold
Gas out let
Test Header
Test Separator
Liquid outlet
Flow Arm
Production Header
Wells
Pipe Separator
Production Header
Production Header
Dozing Pump
Production Header
Chemicals
iii) Diesel Storage .
Diesel fuel is required for crane, halicopter and fire
water pumps operation. Normally diesel
requirement is not very high on well head
plateform , therefore, small capacity storage is
provided at the platform. The diesel fuel is
transported to platform by the service vessel
regularly and stored in tanks . The diesel from
storage tank to users is supplied by hand driven
pump or gas diaphram operated pump.
iv) Potable water
For Well head platform normally potable water
requirement is lower , water treatment plant can
not be economically justified, therefore, most of
cases potable water is transported to the platform
by supply vessel. The well head platform shall be
provided with storage and all the decks
distribution facility.
Some time only chlorination facility is provided
g) Production Enhancement Techniques
The process described in the previous slides was
with out any external driving force apart from the
reservoir pressure. As the pressure of the well
depleted, it may not be possible to efficiently
exploit the reservoir fully by the reservoir pressure
alone. For this purpose capacity enhancement
techniques have to be adopted. These techniques
can be broadly classified into the following.
i) Injection operations : Water or Gas
ii) Artificial lift operation using (lift) gas : Lift gas
iii) Lifting by Mechanical means : Pumps
Wells are also divided into Production and Injection
wells. The former is for production of oil and gas,
injection wells is drilled to inject gas or water into the
reservoir. The purpose of injection is to maintain overall
and hydrostatic reservoir pressure and force the oil
toward the production wells. When injected water
reaches the production well, this is called injected water
break through. Special logging instruments, often based
on radioactive isotopes added to injection water, are used
to detect break through. Injection wells are
fundamentally the same as production wellheads other
than the direction of flow and therefore the mounting of
some directional component such as the choke.
i) Injection Operations : Water/Gas
The injection operations involve injecting an
immiscible fluid (liquid or gas) in the reservoir
to increase the pressure. The mechanism can
be imagined more simply as equivalent to
making liquid rise through a straw by applying
pressure at the liquid surface.
The decision of which fluid to use for
injection in which operating scenario is based
upon reservoir exploitation program best
suited for optimal economic recovery .
The usual liquid that is used for liquid
injection is Produced water and Produced gas.
These fluids have to be treated before they can
be injected to the wells.
The possible sources of water for injection
are as follows:
Produced water
Sea water
Injection water sourced from another nearby
platform
The possible sources of gas are as follows:
Produced gas processed compressed and
injected
Injection gas sourced from another nearby
platform .
ii) Artificial lift operation by gas
The purpose of the lift gas is to enhance
production by injecting high pressure gas. Gas
is injected continuously into the production well
at a maximum depth on the basis of available
lift gas pressure. The injected gas mixes with
the produced well fluids and decreases the
flowing well pressure drop and static head from
the point of gas injection to the surface. This
reduced back pressure , rate of production and
thus enhancing the production from the well.
Refer to Schematic for Lift Gas arrangement in
subsequent slides.
High pressure gas to be used for lift gas can be
available from the following sources:-
LP KO Drum
PSH
HP KO Drum
d) Drain system
The purpose of the drain system is to collect all the
drains containing hydrocarbons and minimize oil
spillages to the sea. The drain headers are classified
into following types.
Open hydro-carbon drains
Closed hydro-carbon drains
Open deck drains
Drain collection sump and pumps
Open hydrocarbon drains: The drain from Test
Separator and Instrument gas filter separator skids are
routed to the open hydrocarbon
Aker Kvaerner
drain by gravity . 84
Close hydrocarbon drains: The drains from
pressurized process vessels such as instrument air
filter separator etc are routed to this.
Open deck drains: Drains free of hydrocarbon like
deck drains of routing deck floor washings and
rain water is collected and directly drained into
sea.
Drain collection sump and pumps :
Hydrocarbons from the open and closed drain are
collected in the Drain collection drum located at
the lowest elevation of the platform to enable
gravity flow from the various drain points. The
drained liquid from this drum is pumped into the
outgoing production pipeline by a gas driven
pump.
e) Fire Fighting Arrangement
There are dual objectives, primary and secondary.
Primary : To ensure safe evacuation of personnel on the
platform during emergency.
Secondary : To protect the Vessels and structure from over-
heating and collapse by providing a water spriklar.
PRODUCED
GAS TO FLARE
WATER WATER
TREATMENT
EFFLUENT
WEATER TO
SEA
SEPARATION
Horizontal two-phase separator
TO FLARE
(9 - 15 PSI)
12 -20 MA
4 - 12 MA
SPLIT (3 - 9 PSI) GAS OUT
RANGE
PSV
TO FLARE PC
FLOW
DISTRIBUTION/CALMI
NG ELEMENT
INLET
MIST EXTRACTOR
P T
LG
LC
LIQUID OUT
DRAIN
Horizontal three-phase separator
Inlet Cyclone Separator
( Separation of gas from liquid )
Inlet Schoepentoeter
( Separation of gas from liquid )
Full diameter distribution plate
Its function is to distribute and
maintain steady flow conditions in
the gravity separation region. Also
produces some coalescence and
gives a good flow path through
the separator, reducing
recirculation and channeling
effects. The area between the inlet
device and the distributor plate
contains the turbulent region .The
distributor plates gives controlled
flow of liquid into the separation
region and promotes the desired
laminar flow type, thus
minimizing preferential flow
throughout the phases.
Perforated baffle plates
This plate is located in the
separating section of the vessel.
It is a specially designed single
perforated baffle plate with 35%
open area. These are suitably
positioned along the vessel
between the distributor plates
and the weir. Their function is to
maintain steady flow
conditions in the separation
region by reducing surges. They
also achieve liquid drop
coalescence and give a good flow
path through the separator,
reducing recirculation and
channeling effects.
Coalescer Plate Pack
Sand Jetting
Sand Jetting
De-sanding system consists of a liquid jetting
system and sand pan arrangement as shown. The
sand pan is an inverted trough with serrated edges
resting on the vessel shell. This nipple regulates
the proper flow velocity required to capture the
sand as it passes through the serrations. The
serrations allow a uniform area of influence.
A sand jet system is used in conjunction with the
sand dump system to assist in washing the
sediment towards the sand pans, thus increasing
the effective area of influence. The sand jet system
uses about 10 20 m3 of water per sand wash
system.
Vane Type Demisters
Coalescence of small particles is
accomplished by two mechanisms -
agitation and surface contact (the vane
surface is wet and small particles striking
it are absorbed). This coalesced liquid
film is then drained through slits to a
liquid sump prior to drainage to the liquid
compartment of the vessel. Typical
operating properties for this vane pack are
high efficiency (normally 99% removal of
droplets > 10 micron, large capacity at low
pressure drop and high liquid loading rate
per vane element.
Three Phase Separator
Vertical separator (scrubber)
Control valve normally not installed in
compressor suction, might be in discharge.
CRUDE
STABILIZATION
Crude Oil Transport by Ship
Internals
Vent of trays
or
structure
Glycol Contactor
Regeneration
d packing
Package
Glycol/Gly
col
Exchanger
Rich Glycol
outlet
Heating to
drive off
water vapour
Wet Gas In
Gas Dehydration by use of Tri -ethylene
glycol (TEG)
HYDROCARBON DEW POINT
CONTROL
Phase Diagram for Natural Gas
Molecular weight Sensitivity (increased
content of heavy hydrocarbons)
Gas Dew Point Control :- Joule Thompson Valve
Joule-Thompson
valve
Process (Constant enthalpy)
Flash vessel
gas 70 bar
(-)30C
118 bar
(-)12C
69 bar
Condensate
Dry gas to
compressor or
pipeline
Sales Gas Dew Point Control
by Expansion and Re-compression
Dry gas to compr.
100 bar
Expander Compr.
Turbo-Expander
Constant entropy,
i.e. S=const
75 bar, (--)30C
Condensate
Sales Gas Dew Point Control
by refrigerant (propane)
Refrigerant,
propane
( - )12C (- )30C
116 bar
Condensate
Dry gas to compr.
GAS EXPORT
Gas Transport
DRY GAS PIPELINE ( HVJ pipeline from Hazira, rich in
Methane).
2-PHASE PIPELINE .
Nitrogen, N2 0.64
Carbon Dioxide CO2 8.95
Methane, CH4 70.72
Ethane, C2 H4 8.82
Propane, C3 H8 4.89
iso-Butane, iC4 H 10 0.73
normal Butane, nC4 H10 1.17
iso-Pentane, iC5 H12 0.37
normal Pentane, nC5 H12 0.35
normal Hexane, nC6 H14 0.40
Heptane plus, C7 + 2.96
Total 100.0
Pipe line gas specification
Source : Gujarat State Petronet.
Comp. % Mole
C1 91.0384
CO2 -------
C2 5.5900
C3 2.1111 Gross Calorific Value:9871.47 Kcal/M3
i-C4 0.4001 Net Calorific Value : 8909.27 kcal/M3
n-C4 0.5562 Relative Density : 0.6185
i-C5 0.0312
n-C5 0.0095
N2 0.2635
______ _______
__Total____ 100.00
General Sales Specifications
Description General KGD6
PSH
0.8 MMSCFD