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HYDROTREATING

(Hydroconversion)

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PRESENTATION OVERVIEW
Introduction
Definitions
Objectives
Hydrotreating Catalysts
Hydrotreating Reactions
Hydrotreating Processes
Operating Conditions
Examples of Hydrotreating in the Industry

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INTRODUCTION

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DEFINITIONS
Cetane Number
Octane Number
Impurities
Smoke Point
Residue
Guard Reactor
Olefin
Paraffin
Aromatics

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OBJECTIVES
Why we have to use Hydrotreating in the
refinery?
Remove Contaminants
Break Aromatic Bonds
Products suitable for further processing

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HYDROTREATING CATALYSTS
Cobalt molybdenum and Molybdenum oxides on
alumina
Nickel oxide
Nickel thiomolybdate
Tungsten and Nickel sulfides
Vanadium oxide

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SELECTIVITY OF CATALYSTS
The removal of nitrogen (difficult to remove)
Nickel-Cobalt-Molybdenum
Nickel-Molybdenum
The removal of sulfur
Cobalt-Molybdenum
Aromatics Reduction

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HYDROTREATING REACTIONS

Mercaptanes

Sulphides

Disulphides

Phenol

Thiophenes Peroxides

Pyrrole

Pyridine

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HYDROTREATING PROCESSES
The main elements of a hydrotreating process

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HYDROTREATING PROCESSES
Naphtha Hydrotreating
Middle-Distillates Hydrotreating
Light Distillate (Kerosene & Jet Fuel)
Heavy Distillate (Diesel)
Atmospheric Residue Hydrotreating
Gas Oil

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NAPHTHA HYDROTREATING

FLASH

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MIDDLE DISTILLATES HYDROTREATING

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ATMOSPHERIC RESIDUE HYDROTREATING

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GAS OIL HYDROTREATING PROCESSES

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Operating Conditions
Pressure
Temperature
Catalyst loading
Feed flow rate

Increasing hydrogen partial pressure


High flowrate
Higher temperature

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Typical Operating Conditions

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EXAMPLES OF HYDROTREATING IN THE
INDUSTRY
Shell Global Solution
MOGAS
Topsoe

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SHELL GLOBAL SOLUTION
One of the largest hydrotreating operator
Produce higher value and cleaner products
Ultra-low-Sulphur diesel
Heart of hydrotreating process=high pressure
reactor vessel, catalyst, reactor internals
technology
Kuwait National Petroleum Company
Production of ultra-low-sulphur diesel
Indian Oil Corporation Limited
Use low-quality feedstock components to produce
diesel
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MOGAS
Guard-reactor prevents the catalyst from
being poisoned
Collecting metals from the catalyst=guard
reactor becomes offline
MOGAS->Loading guard reactors with fresh
catalyst without having to be offline.

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TOPSOE
World leader in catalysis and surface science
Applications
Naphtha hydrotreating
FCC gasoline post-treatment
Kerosene hydrotreating
Diesel hydrotreating

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TOPSOE
Helps to achieve

Balanced hydrogen consumption

Cetane improvement

Saturation of aromatics

VGO hydrotreating / FCC pretreatment

Resid hydrotreating

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Members (Group6)
Peerapol Lhowmongkolchai
Prasan Kitina
Anyamanee Siripojanakul

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