Testing and Adjusting

Brakes and Suspension

Slide 1 KT4036
Brake Oil Pressure

Accumulator Charge Valve

Test Plug

Slide 2 KT4036
Front and Rear Operating Pressure
Remove air bleeder and install
Front a 400 kg/cm2 oil pressure gauge.
Operate the brake pedal
and retarder lever
and measure the pressure

Rear

Slide 3 KT4036
Front and Rear Parking Brake Release Pressure

Remove air bleeder and install

a 400 kg/cm2 oil pressure gauge.
Turn off the parking brake switch
(release the parking brake)
and measure the pressure

Slide 4 KT4036
Front and Rear Brakes (alternant test method)

The use of running tees

in the event fittings can
not be located to
replace the bleeders

Slide 5 KT4036
Charge Valve Cut in and Cut out Pressure
Both The Cut In
And Cut Out Pressure will Change
With The Adjustment of the R1 Relief Valve

R1 Relief Valve
Found on the back
Side of Accumulator Valve

Slide 6 KT4036
Braking Performance
Service Brake
Start the engine and release the parking brake, depress the brake pedal fully
Set the gear shift lever to the D position and idle the engine to
1760 rpms for standard value and 1570 for service limit value
The machine should not move

Retarder Brake
Start the engine and release the parking brake, pull the retarder lever fully
Set the gear shift lever to the D and idle the engine to
1340 rpms for standard value and 1200 for service limit value
The machine should not move
These measurements are
Service Limit Parking Brake
Start the engine and apply the parking brake
Set the gear shift lever to the D and idle the engine to
1790 rpms for standard value and 1610 for service limit value
The machine should not move

Retarder Brake
Start the engine and release the parking brake, depress the secondary brake pedal fully
Set the gear shift lever to the D and idle the engine to
1790 rpms for standard value and 1610 for service limit value
The machine should not move

Always perform these brake tests in the D position to insure

The transmission begins in 2nd speed
Slide 7 KT4036
Bleeding Air From Brake Circuit (Rear)

Parking Brake

Left and Right Rear Wheel

Slide 8 KT4036
Bleeding Air From Brake Circuit (Front)

Bleeder for Front Park Brake

Bleeder for front

Service Brakes
Bleed parking brake
System with Parking Slack adjuster on
Brake Released each front wheel

Bleed Service brake with foot Pedal

And Retarder lever applied
And park brake released

Slide 9 KT4036
Wear of Front and Rear Brake Discs
Front Remove Caps and test
With parking brake applied

Rear

Cap Removed

Slide 10 KT4036
Releasing Park Brake in an Emergency
Bolt Part #
01017-51230
8 places on the front You will need to
Remove the oil catch tanks
On the rear before installing bolts

9 places on the rear

Slide 11 KT4036
Front and Rear Suspension Cylinders
Remove dust cover
and measure length
of revealed chrome
Standard dimension
is 199mm

Make sure the bottom of

the cylinder cover is within
this range
Standard dimension
is 247mm

Slide 12 KT4036
Adjusting Oil Level

Place 19mm block

Here and release
Remaining gas

124mm

Fill and Bleed

Through This Valve

Place hydraulic jack

here

Slide 13 KT4036
 End of Testing and Adjusting

Brakes and Suspension

EXIT
Slide 14 KT4036