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MAG-W Technical Presentation

THE POWERHOUSE OF ULTRASONICS

MAG-W Generator

Power options 1200 / 2400 / 3600Wpeak

Frequencys 15 / 20 / 30 / 35kHz
Dimensions 355 x 265 x 75 / 150 / 225 mm

TELSONIC
What is Power Factor Control?

Sine wave power flows for optimal network load(>95%)

Using conventional circuit breaker
Low inrush current during mains switching

TELSONIC
additional benefit of Power Factor Control

Steady nominal power of 180 V to 260 V mains voltage independent of

the mains frequency if 50 or 60Hz - worldwide

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TELSONIC
 Another benefit of Power Factor Control

usable up to 75% of the nominal power for continuous operation

Power

Peak 120%

Nominal 100%

Mean 75%
+
max.
- max.
100ms 100ms Welding
Time
TotalEnerg y
Pmean 75%
CycleTime

TELSONIC
Easy status indication with LEDs

From a distance, visible LEDs for all digital 24V I / O

signals such as a PLC
Distinction between Green / Red / Orange
Easy to use, no LCD and no complicated menu

TELSONIC
Easy status indication with LEDs

Easily switch the display between :

Power
Amplitude
Frequency

Frequency Frequency Frequency

Amplitude Amplitude Amplitude
Power Power Power
100% 100% +500Hz
90% 90% +400Hz
80% 80% +300Hz
70% 70% +200Hz
60% 60% +100Hz
50% 50% 0Hz
40% 40% -100Hz
30% 30% -200Hz
20% 20% -300Hz
10% 10% -400Hz

TELSONIC
Ensure a reliable connection without soldering

Spring-loaded technology from Phoenix

Contact allows an easy connection to the
PLC and to the supply system without
soldering or crimping pliers.

Separate 24V hardware signal to direct

blocking of the amplifier with respect to
security. It allows the quick start after an
emergency stop to the system.

TELSONIC
Communication expansion (bus systems)

External bus adapters for industrial

bus extensions such as :

EtherNet-IP
Profibus
DeviceNet
ect.

Statement:

The adapter is part of the system and not

in the ultrasonic generator

TELSONIC
Configuration and advanced diagnostics via USB

TELSONIC
I/O Configuration of the 16 Data sets

16 individually programmable data sets

0000 Job 1 Job
Job Memory
Memory 16 16
0001 Job 2 JobProcess
Job Memory
Process
Memory Values:
22
Values:
. Job Memory
JobProcess
Memory
Process
11
Mode
Mode
Values:
Values: Energy
Energy
1110 Job 15 Process Values:
ProcessMode
Values:
ModeValue
Value 100Ws
100Ws
Energy
Energy
1111 Job 16 Mode
Mode -Time
-Time Limit
Value
Value Energy
Energy
Limit 100Ws 80ms
100Ws 80ms
Value
Value +Time
+Time
-Time
-Time Limit
Limit 100Ws
100Ws 80ms
Limit
Limit 100ms
100ms
80ms
-Time
-Time Limit
Limit
Frequency
Limit Step
Frequency
+Time
+Time Limit 80ms
80ms
Step +50Hz
+50Hz
100ms
100ms
+Time
+Time Limit
.
.
Frequency
Frequency Step 100ms
Limit Step 100ms
+50Hz
+50Hz
Frequency
Frequency Step
Step
Process +50Hz
+50Hz
Results:
. Process Results:
.
.
. Process
Scan
Scan Frequency
Process Frequency
Results:
Results: 35002Hz
35002Hz
Process
Process
Scan
Scan Results:
Results:
Start
Start Frequency 35017Hz
Frequency 35002Hz
Frequency
Frequency 35017Hz
35002Hz
Scan
Scan Frequency
Frequency
Stop
Stop
Start
Start Frequency
Frequency
Frequency
Frequency 35002Hz
35002Hz
35145Hz
35145Hz
35017Hz
35017Hz
Start
Start Frequency
Stop
Stop..
..Frequency 35017Hz
Frequency
Frequency 35017Hz
35145Hz
35145Hz
Stop
Stop Frequency
Frequency
..
.. 35145Hz
35145Hz
..
..

TELSONIC
I / O configuration of the welding modes

16 individually programmable data sets for:

Weld mode like:

Energie (brutto oder netto)

Time
Max Power
Load increase detection (cutting control)
continuous sonics

Warning for low or exceed the limit values as :

+ / - Time
+ / - Energie
+ / - Power

TELSONIC
I / O configuration of the analog inputs and outputs

Analog Input 0 10 V configurable as.:

Amplitude 100% to 0%
Energie 50Ws bis 100Ws
Time 100ms bis 200ms
Sensitivity Cutting Control

Analog Output 0-10V configurable as.:

Power 0% bis 100%

Energie 100Ws bis 200Ws
Frequency -300 Hz bis +300Hz

The analog interface is configured via USB, it is therefore not a

BUS system needed to e.g. "Energy" to weld.

TELSONIC
I/O Definition Ultrasonics On/Off

Selection of the ultrasonic pulse

00 Standard
01 Calibration
10 Scan
11 programable

TELSONIC
Benefits of MAG-W generator at a glance
Designed for installation in a 300mm deep cabinet .
The tidy cable management can be extremely space-saving installation space "module to
module to.
Clear LED indication of power / frequency and amplitude as well as inputs and outputs
Easy configuration of useful functions and diagnostics via USB interface
Constant amplitude at mains voltages between 180VAC and 260 Vac
Frequency scan across the entire configurable frequency range
High energy efficiency and minimum system load through PFC technology
Short-circuit protected 24V inputs and outputs for control
Short-circuit proof RF output for ultrasonic converter
Easy control by programmable logic controllers (PLC).
Soldering and crimp-free wiring
Dynamic amplitude modulation from 10% to 100% within only 25 ms with?
Selectable amplitude ramp for soft start, i.e. 50ms and 75ms?
The highly dynamic multi-core architecture (HDMCA) of the generator allows very fast
response times to changing resonance and load conditions.
Automatic optimization of control parameters for small and large ultrasound systems
Digital Auto Tuning the frequency with internal temperature drift compensation

TELSONIC
Connection diagram of the MAG-W generator

TELSONIC
Questions ..

TELSONIC AG 11 / 11
We thank
for your attention!

TELSONIC AG Tel. +41 71 913 98 88

Industriestrasse 6b Fax +41 71 913 98 77
9552 Bronschofen main@telsonic.com
Schweiz www.telsonic.com

THE POWERHOUSE OF ULTRASONICS

TELSONIC AG 11 / 11