Documente Academic
Documente Profesional
Documente Cultură
Presented by :
1. Badril Azhar 2316105004
2. Hanggoro Tri Aditya 2316105017
Bangko, Balam,
Light North Bekasap, Libo,
Petani,
Oil Pematang
Minas,
South Petapahan,
Kota Batak
CENTRAL GATHERING STATION - 5
DURI FIELD
PRESENTED BY :
BADRIL AZHAR
Fluid lift process
Enhanced Oil Recovery (EOR)
This method is now applied in
SMO. LO use hot water
Primary Recovery injection while HO use steam
injection.
Secondary Recovery
Flare
Disposal Well
Well
Heat Exchanger
To Dumai
To WTP
Gas Boot
Water Treatment Process
Slube Oil Plant
From OTP
MFU
API Separator
To CSS
ORF
Softener
MINAS GATHERING STATION
PROCESS, CONTROL AND
SAFEGUARDING DESCRIPTION
PRESENTED BY :
HANGGORO TRI ADITYA
1. Process Description
2. Gas Separation Process
3. Liquid Separation Process
4. Oil Storage & Shipping System
5. Water Separation Process
6. Water Injection System
1. Process Description
2. Gas Separation Process
2.1. Gas Boot Process and Safeguarding
2. Gas Separation Process
2.2. Compression System Process and Safeguarding
Unit # of Eqp # of Eqp as Tot Cap
GAS COMPRESSOR ID# Unit
Cap running spare (MMSCFD)
Cooper Bessemer Engine CBE 7 MMSCFD 1 0 7
Ariel Waukesha Engine AWE 2.5 MMSCFD 1 0 2.5
Total 9.5
2. Gas Separation Process
2.3. Flare System Process and Safeguarding
Flare operates at atmospheric condition where the supplied gas
came from gas boot when the pressures reach above 7 psig and from
compression system during upset condition. The KOD drum is installed to
collect the condense liquid and sent to Compressed Oil & Gas (COG), and
Fluids from COG will be pumped to production line while the gas flow
thru flare stack.
Flare stack equipped with seal drum which is used as prevention
when flash back occurred.
2. Gas Separation Process
2.4. Vent System Process and Safeguarding
The vents stack process gas from each Wash Tank, Shipping
Tank, Clarifier Tank, Surge Tank, and Recycle Tank when the pressures
reach above 2 WC. Vent stack equipped with seal drum which used as
prevention when flash back occurred.
There are two vent stacks available at GS 1 with only one vent stack in
active status.
3. Liquid Separation Process
Wash Tank Process and Safeguarding
4. Oil Storage & Shipping System
4.1. Shipping Tank Process and Safeguarding
4. Oil Storage & Shipping System
4.2. Shipping Pump
The discharge pressure of Shipping Pumps is controlled by pressure
control loop. Safeguarding is provided by a fully rated discharge piping system.
During normal operation, only 2 pumps are running and another two on standby
mode. First pump will be started automatically at normal level of shipping tank. In
the event of shipping tank level keep on increasing, LSH T-0402 will start stand by
pump automatically. The standby pump will be stopped at normal level.
4. Oil Storage & Shipping System
4.3. Recycle Tank Process and Safeguarding
Oily Fluids from clarifier tank will flow to recycle tank, there are two
available recycle tank, however only 1 tank currently active T-0502.
4. Oil Storage & Shipping System
4.4. Recycle Pump
Recycle Pump will Pumping oily fluid from recycle tank to header wash
tank for de oiling separation process.
5. Water Separation Process
5.1. Clarifier Tank Process and Safeguarding
5. Water Separation Process
5.2. Surge Tank Process and Safeguarding
6. Water Injection System
Water Injection Pump (WIP) Process and Safeguarding
WIP receive the fluid from surge tank and pumped to injection system.
Most of WIP are already equipped by individual control valve. Push start and off
button of WIP are available in control room and monitor in MMI. Each WIP is
equipped by vibration and temperature indicator which trigger the pump shut
off when it reaches setting point.
TECHNICAL ASSESSMENT
MINAS GAS COMPRESSOR
FEASIBILITY STUDY
(CASE STUDY : TO ENSURE CONTINUES FLARING AND VENTING)
EXECUTIVE SUMMARY
This study is part of Detailed Optimization Review (DOR) recommendation that conducted
in January 2017.
The objectives of the Minas Gas Compressor Feasibility Study are to ensure continues
Flaring and Venting at gas Minas Gathering Stations (GS) met Environmental Performance
Standard (EPS) requirement and to assess the economics of associated gas plant operation.
According to 2015 SMO EPS Taskforce Report, there were three (3) GS in Minas area that
identified not meet EPS criteria. Those three (3) GS were GS-3, GS-4 and GS-6 while others
were in compliance with EPS.
The fact that the gas quality of associated process from Minas GS is below turbine
requirement.
During review period, reviewer team found the gas facilities were operated inefficiently
due to:
1. Oversized Gas compressors
2. At some GS, produce gas from gas compressor outlet is flared instead of transported to
Minas Gas Turbine (MGT) line due to line pressure limitation (pipeline integrity impact to
MAWP (Maximum Allowable Working Pressure).
3. Unable to utilize own produced gas as fuel gas compressor due to low heating value.
Recommendation
Reviewer team recommend the following actions :
Location Recommendation
GS-4 Not viable to operate current gas compressor. Have smaller and low cost one as replacement otherwise report for flaring
exception.
GS-6 Not viable to operate current gas compressor. Have smaller and low cost one as replacement otherwise report for flaring
exception.
General - Improve gas quality by adding H2S or CO2 removal process prior to delivery to MGT line.
- Implement consistent condensate calculation by including shrinkage factor and using NBS meter as allocation
reference