1.2 Tank Equipment050409

Alfa Laval - Sales Presentation Sanitary Equipment Slide 1 www.alfalaval.
com
Tank Equipment
Tank Equipment
Alfa Laval - Sales Presentation Sanitary Equipment Slide 3 www.alfalaval.com

Cleaning Methods
Manual cleaning:
Brush and bucket
High pressure cleaning lances
Fill and boil and dump
(floatation)
CIP:
Static spray devices
Dynamic rotary spray
head or jet head

Importance of Cleaning
Due to the development of the production process

(e.g. fermentation and storage), the time for every
single process step decreased dramatically
This is why the cleaning time increased
proportionally with the production time
Cleaning Cleaning
Production Production
past present
www.alfalaval.com
Importance of Cleaning
Cleaning time is taking up more and more time of
the total process.
The cleaning costs are increasing
Solution:
The cleaning process has to become more efficient
=> faster
=> less expensive
www.alfalaval.com
The Optimal Cleaning Operation.
From a customer prospective,

the optimal cleaning operation
is to turn the tank around as
quickly as possible.
Using a minimum of water,
chemicals, energy and
producing a minimum of waste
water.
Be able to validate the process.
www.alfalaval.com
Tank Cleaning Components
Alfa Laval offers 3 types of tank cleaning

machines to handle all types of cleaning tasks:
Static Spray Balls - conventional technology

Rotary Spray Heads - RSH - for tanks which are
relatively easy to clean
Rotary Jet Heads - RJH - for tanks which are difficult
to clean and requires high cleaning standard
Slide 8 www.alfalaval.com
History
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Cleaning Technologies
Static Spray Ball (SSB)

Rotary Spray Head (RSH)
Rotary Jet Head (RJH)
Static Spray Ball Rotary Spray Head Rotary Jet Head
(SSB) (RSH) (RJH)
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Static Spray Ball
Main part of tank area is dependant
on gravity driven cascading flow
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Static Spray Ball
Self Cleaning ? Cascading Flow
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Static Spray Ball
Self Cleaning ?
Jet quality ?
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Static Spray Ball
Cascading Flow
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Cleaning Technologies
of today
Toftejorg SaniMega
Toftejorg SaniMidget Toftejorg TJ20G Toftejorg TZ-74
www.alfalaval.com
Cleaning Equipment
Static Spray Balls

LKRK Rotary Spray Heads
SaniMidget
Rotary jet heads
TJ20G SaniJet 20
Alfa Laval - Sales Presentation Sanitary Equipment TZ74
Slide 16 www.alfalaval.com
Spray Pattern Build-up
SSB-RSH-RJH
Static Spray Rotary Spray Rotary Jet
Ball Head Head
SSB Flow / Time 100% RSH Flow / Time 70-75% RJH Flow / Time40-50%
Impact 10% Impact 70% Impact100%
www.alfalaval.com
Alfa Laval - Sales Presentation Sanitary Equipment Slide 17
Important Tank Cleaning Machine
Performance Terms
in relation to cleaning parameters
Impact
The force generated by the cleaning media as
applied to the surface.
Coverage
Directly and indirectly applied cleaning media to the
tank wall and internals.

Rotary Spray Head in action
SaniMidget

Rotary Jet Head in action
TJ 20G

Rotary Jet Head in action
TZ-74

RJH 1 Cycle

RJH 2 Cycles

RJH 8 Cycles

Important RJH Tank Cleaning
Machine Performance Terms
Wetting intensity
Directly applied cleaning media, measured in l/m2.
Cycle
The double movement of the nozzle and the hub
makes the nozzles move in 8 figures. 22 8 figures
makes one cycle; subsequent cycles are each
displaced from the previous.

Important RJH Tank Cleaning
Machine Performance Terms
Complete Pattern (Full 360 coverage)

8 cycles, representing 43 revolutions of the body and
45 revolutions of the nozzle hub. Complete pattern
represents 8 to 24 minutes depending on machine
type and tank size.
Part pattern
A fraction of a full pattern.

Cleaning Process
- typical CIP program steps
Cold Pre-rinse (Part Pattern)
Effective removal of the residual product with minimum
quantity of liquid to minimise contamination of detergent.
Detergent clean (Full Pattern)

Alkaline: Effective removal of oil and fats
Acidic: Effective removal of calcium-deposits
Rinse (Part Pattern)

Effective Removal of detergents
Sterilising (Full Pattern)

Removal of microbial contamination www.alfalaval.com
Rotary Spray Heads
Developed for food, dairy & beverage, and for

replacement of SSB
Relative Low flow (up to 32 m/h) compared to SSB
Media driven
Rotating fans provide impact at 1-3 meter throw
length horizontally
Self cleaning of down pipe and outside of rotary
spray head
Pressure range 1,5 to 3 bar - optimum @ 2 bar
Applications
Storage tanks (up to about 250 m3 )
Mixing/processing tanks (up to 50 m3) (depending on internals,
multiple machines may be required)
Toftejorg RSH - Product Portfolio
SaniMicro
Double ball bearing -
sanitary design
Suitable for food, dairy,
beverage, personal
care and
pharmaceutical

SaniMidget & SaniMagnum

Single ball bearing - sanitary
design
Suitable for food, dairy,
beverage, personal care and
pharmaceutical
MultiMidget & MultiMagnum
Double ball bearing - versatility
in application and mounting

Toftejorg SaniMega - function
Rotating fan impact cleaning and swirl action

down the tank wall provides impact at 3 meter
throw length
Flow 20 to 32 m/h
Pressure range 2 to 4 bar
Applications
Large silo tanks and Bright Beer tanks

150 to 250 m3

Toftejorg SaniMega
Controlled rotating fan
impact
Suitable for brewery,

food, dairy and biotech

Rotary Spray Heads
Toftejorg SaniMidget Retractor
SaniMidget Retractor SaniMidget retracting to

initial position

Rotary Spray Heads
Applications
Spray Dryers
Sanitary bag filters
Powder handling chute/system
Mixers
Tanks and process equipment where
baffles, agitator etc. prevent a permanent
tank cleaning installation

Rotary Spray Heads
SaniMidget Retractor
Retractable SaniMidget
Suitable for beverage, food, dairy,
personal care and pharmaceutical

Rotary Spray Heads RSH
- portfolio
SaniMicro (SI)
SaniMidget (SI)
SaniMagnum (SI)
SaniMega (NI)
SaniMidget Retractor (RI)

RSH product portfolio
Flow 1,6 m3/h 2,7 m3/h 6,0 m3/h 11 m3/h 15 m3/h 25 m3/h
Micro Magnum
Sani Low flow
Micro Midget Low flow Magnum Mega
Magnum
Midget Magnum
Multi Low flow
Sani
Retractable Midget
Sani = Toftejorg one ball bearing design

Multi = two ball bearing design

Rotary Spray Heads - RSH
- Ball bearing design low wear
- Hygienic design
- cleaner head pulled or machined
Single ball Double ball

bearing - bearing
hygienic
SaniMicro
Hygienic double
ball bearing
SaniMidget MultiMidget
Rotary Jet Heads - RJH
Provides high impact cleaning & full coverage

Selfcleaning external and internal
Driven by the media or air/electrical motor
High impact at a throw length of 2-16 meters
Flow 2 to 35 m/h and pressure range 3 to 8 bar,
operating pressure recommended 5-6,5 bar
Alfa Laval - Sales www.alfalaval.com

Toftejorg TJPresentation
20G Sanitary Equipment
Toftejorg TZ-74 Slide 39 Toftejorg SaniJet 20
Rotary Jet Heads - TJ 20G
Applications
Mixing, processing and fermentation
tanks (15-150 m3), depending on
internals and tank shape/size,
multiple machines may be required
Spray Dryers and cyclones

Rotary Jet Heads - TJ 20G
Beverage e.g. yeast and fermentation

processes
Biotech e.g. fermentation processes
Dairy e.g. yoghurt acidulation and
storage
Food e.g. juice, jam, ready meal
processing
Personal care such as lotion, cream,
paste etc processing
Pharmaceutical e.g. reactors,
suspensions and storage tanks
Rotary Jet Heads - TZ-74 / TZ-
67 portable
Applications
Mixing, processing and fermentation

tanks (50-500 m3), depending on
internals and tank shape/size, multiple
machines may be required
Spray dryers

Toftejorg TZ-67 in Spray Dryer
application
Hosewinch for portable solution with Rotary Jet Head

Rotary Jet Heads - TZ-74
Brewery such as brew kettles,

whirlpool, fermentation and
transportation tanks
Beverage e.g. yeast and fermentation
processes
Biotech e.g. fermentation processes
Food e.g. juice, transportation and
processing tanks
Pharmaceutical e.g. reactors,
suspensions and storage tanks www.alfalaval.com
New Generation of Sanitary
Rotary Jet Heads
SaniJet 20
Designed and tested according to EHEDG

External drive
Integrated downpipe
Applications
Pharmaceutical
Biotech
Aseptic
Spray Dryers and cyclonesSlide 45
Alfa Laval - Sales Presentation Sanitary Equipment www.alfalaval.com
Further development of Toftejorg TJ20G
cleaning machine
Toftejorg SaniJet 25
Design standards:
Designed in accordance with EHEDG document 8,
guidelines, latest version July 1993
Tested according to EHEDG doc.2, March 2000
Sterilizable according to EHEDG doc. 5; method for the
in-line steam sterilizability of food processing
equipment)
Certified by EHEDG
First off ever Tank Cleaning Machine with EHEDG
certificate
SaniJet 25 Rotary Jet Head
- EHEDG Certificate

Toftejorg SaniJet 25
Unique features
All threads are sealed off - better
selfcleaning
Reduced leakage flow - better
tank cleaning efficiency
Improved jet definition - higher
impact
Material selection in accordance
with FDA requirement
Pharmaceutical, biotech, dairy
and
Alfa Laval - Salesfood industry
Presentation Sanitary Equipment Slide 48 www.alfalaval.com
RJH product portfolio
Flow 2 to 6 m3/h 6 to 12 m3/h 12 to 24 m3/h 18 to 34 m3/h 35 m3/h
SaniJet 25
Toftejorg Sani- SaniJet 20 TZ-74 TZ-79
TJ 20G
Toftejorg Multi- TZ-89 MultiJet 25 MultiJet 40 TZ-750
Toftejorg Portable- TZ-67 TZ-66
The most complete and cost effective RJH portfolio

Rotacheck System
Parameter to be measured and recorded

Special in-tank mounted sensors to track
the Toftejorg Rotary Jet Head operation
Signal generated by the sensors can be
converted to an audible alarm, visual
signal, or integrated into
the process-control system

New ALTEQ
Agitator Range
Agitators
An introduction to the agitator range
A typical agitator build up modular design
Configuration
Features and benefits
Inquiry handling and quotations
Case stories, agitators for storage tanks
Agitators
An introduction to the agitator range
Typical agitator construction modular design
Configuration
Equiry handling and quotations
Case stories, agitators for storage tanks

Agitator Range
Propeller agitators for applications in
the sanitary and non sanitary industry
within:
Fluids
Fluids + solids
Typical applications:
Keeping a media homogenous
Mixing and solution
Suspension Click on cover to open
Heat Transfer
Dispersion
Fermentation

Agitator range
Application - examples
Application Typical examples

Keeping a media Milk storage tanks, cream tanks,
homogeneous mixed products tanks,
UHT products storage tanks, etc.
Mixing and solutions Fluid + fluid mixing,

i.e.: Drinking yoghurt and
fruit mix tanks,
flavoured milk mix tanks,
syrup mix tanks, etc.
Dispersing Powder protein + oil mix tanks,
micro salt + milk product mix
tanks, etc.
Suspension Fluids with particles, i.e. juice
tanks, crystallizing tanks etc.
Heat transmission Circulation of media in tanks with

dimple jacket (cooling or heating)
Fermentation Yoghurt tanks, cheese culture tanks,

(break coagula + mixing) creme fraiche, etc.
Flocculation Wastewater treatment tanks, etc.

Agitator Range
Propeller Agitators for Vertical installation
Type ALT, top mounted agitators

Type ALTB, top mounted agitators with
bottom steady bearing (support)
Type ALB, bottom mounted agitators.

Agitator Range
Propeller Agitators for Horizontal Installation
Type ALS, side mounted agitators

Agitator Construction
A typical agitator consists of the following parts
(example: typeALT, top mounted agitator)
Drive unit (Motor, Gearbox)

Bearing Frame (Shaft Support)
Shaft Seal Arrangement
Shaft
Propeller

Modular Design
All agitators are built using the same
basic modules in various sizes
All elements in the modular
construction are designed to meet both
European and American standards and
regulations, such as EHEDG, USDA,
FDA, 3A etc.
High level of flexibility i.e.: it is easy
to do changes on existing agitators

Configuration
Units can be configured to meet almost every customer
requirement and we are able to meet the competitors on the
same product level.
Positioning examples:
Surface finish (high - low)
Material (stainless - stainless/acid proof)

Type of drive unit (worm gear right angle gear)
Treatment of media (gentle violent)
Consumption of energy (high low)
Seal type (high end low end)
Outside dimensions (limitations no limitations)

Features and Benefits
Sanitary features:
Out side cleaning:
Bearing frame in stainless steel with smooth surfaces -> easy
cleaning
All joints installed with outer seal-o-rings -> good cleaning properties
Internal cleaning:
There are no surfaces where the media can accumulate -> easy
cleaning
No interior shadow sides between the blades -> good cleaning
properties
Internal connections with outer seal o-ring -> easy cleaning
Detachable shaft without having a coupling inside the tank very
sanitary design
Internal connections can be avoided (due to detachable shaft) ->
easy to clean + minimizing risk zones
Smooth surfaces -> easy cleaning

Features and Benefits
Other features:
Modularity and high efficiency Energy Saving Foil

propeller make it possible to design for low energy
consumption -> low operating costs
Modularity makes it possible to design for gentle
product treatment -> high quality products
Modularity makes it possible to design for special
customer requirements -> easy to be competitive
Easy demountable parts (stainless steel parts, use of
spider type couplings, detachable shaft) as standard
make it possible to design for easy maintenance -> low
maintenance costs

Examples on Energy saving

Enquiry handling
Enquiry handling are split into two categories:
Simple inquiries only a few facts is
required, for budget pricing, etc.
Advanced inquiries all details need to
be specified, for use when the order is
near decision or when the customer
require more technical details.
Use of inquiry handling sheets (forms)
There is always more than one solution to a
mixing assignment
By having the right data we are able to
position right in the market

Quotations
Simple inquiries simple quotations
Quotation text with RCPL price
Agitator build up (type) can be found by
looking at the type designation .
-
-
Advanced inquiries advanced quotations

PDF quotation with quotation text, agitator
performance datasheet and dimensional
sketch.

Agitators
LKR-5

Agitators
LKRE-H

Tank Covers
Tank Access Covers
Type O (Oval) , Type R (Rectangular) & Type C (Circular)

Access Stainless Steel Tank Covers
Above or below the liquid level
Non- , low pressure and pressure applications

Tank Covers
LKD Oval Tank Access Covers

Tank Covers
HLSD

Tank Covers
Circular Tank Access Covers LKDC & LKDS

Accessories
Sight glass (LKS105)
Sight Glass to DIN 28120
Sight Glass based on DIN 11851 LKS105
DIN 28120
Minivision Light fitting for all sight glasses
Tank legs (LKTC)
LKTC
Minivision
DIN 11850

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Alfa Laval - Sales Presentation Sanitary Equipment Slide 1 www.alfalaval.

Alfa Laval - Sales Presentation Sanitary Equipment Slide 3 www.alfalaval.com

Alfa Laval - Sales Presentation Sanitary Equipment Slide 4 www.alfalaval.com

Due to the development of the production process

From a customer prospective,

Alfa Laval offers 3 types of tank cleaning

Static Spray Balls - conventional technology

Static Spray Ball (SSB)

Toftejorg SaniMidget Toftejorg TJ20G Toftejorg TZ-74

Static Spray Balls

Alfa Laval - Sales Presentation Sanitary Equipment Slide 18 www.alfalaval.com

Alfa Laval - Sales Presentation Sanitary Equipment Slide 19 www.alfalaval.com

Alfa Laval - Sales Presentation Sanitary Equipment Slide 20 www.alfalaval.com

Alfa Laval - Sales Presentation Sanitary Equipment Slide 21 www.alfalaval.com

Alfa Laval - Sales Presentation Sanitary Equipment Slide 22 www.alfalaval.com

Alfa Laval - Sales Presentation Sanitary Equipment Slide 23 www.alfalaval.com

Alfa Laval - Sales Presentation Sanitary Equipment Slide 24 www.alfalaval.com

Alfa Laval - Sales Presentation Sanitary Equipment Slide 25 www.alfalaval.com

Complete Pattern (Full 360 coverage)

Alfa Laval - Sales Presentation Sanitary Equipment Slide 26 www.alfalaval.com

Detergent clean (Full Pattern)

Rinse (Part Pattern)

Sterilising (Full Pattern)

Developed for food, dairy & beverage, and for

Alfa Laval - Sales Presentation Sanitary Equipment Slide 29 www.alfalaval.com

SaniMidget & SaniMagnum

Alfa Laval - Sales Presentation Sanitary Equipment Slide 30 www.alfalaval.com

Rotating fan impact cleaning and swirl action

Large silo tanks and Bright Beer tanks

Alfa Laval - Sales Presentation Sanitary Equipment Slide 31 www.alfalaval.com

Suitable for brewery,

Alfa Laval - Sales Presentation Sanitary Equipment Slide 32 www.alfalaval.com

SaniMidget Retractor SaniMidget retracting to

Alfa Laval - Sales Presentation Sanitary Equipment Slide 33 www.alfalaval.com

Alfa Laval - Sales Presentation Sanitary Equipment Slide 34 www.alfalaval.com

Alfa Laval - Sales Presentation Sanitary Equipment Slide 35 www.alfalaval.com

Alfa Laval - Sales Presentation Sanitary Equipment Slide 36 www.alfalaval.com

Sani = Toftejorg one ball bearing design

Alfa Laval - Sales Presentation Sanitary Equipment Slide 37 www.alfalaval.com

Single ball Double ball

Provides high impact cleaning & full coverage

Alfa Laval - Sales www.alfalaval.com

Alfa Laval - Sales Presentation Sanitary Equipment Slide 40 www.alfalaval.com

Beverage e.g. yeast and fermentation

Mixing, processing and fermentation

Alfa Laval - Sales Presentation Sanitary Equipment Slide 42 www.alfalaval.com

Hosewinch for portable solution with Rotary Jet Head

Alfa Laval - Sales Presentation Sanitary Equipment Slide 43 www.alfalaval.com

Brewery such as brew kettles,

Designed and tested according to EHEDG

Alfa Laval - Sales Presentation Sanitary Equipment Slide 47 www.alfalaval.com

Flow 2 to 6 m3/h 6 to 12 m3/h 12 to 24 m3/h 18 to 34 m3/h 35 m3/h

Toftejorg Multi- TZ-89 MultiJet 25 MultiJet 40 TZ-750

Toftejorg Portable- TZ-67 TZ-66

The most complete and cost effective RJH portfolio

Alfa Laval - Sales Presentation Sanitary Equipment Slide 49 www.alfalaval.com

Parameter to be measured and recorded

Alfa Laval - Sales Presentation Sanitary Equipment Slide 50 www.alfalaval.com

Alfa Laval - Sales Presentation Sanitary Equipment Slide 53 www.alfalaval.com

Alfa Laval - Sales Presentation Sanitary Equipment Slide 54 www.alfalaval.com

Application Typical examples

Mixing and solutions Fluid + fluid mixing,

Heat transmission Circulation of media in tanks with