Batching is the process of measuring concrete mix ingredients
by either mass or volume and introducing them into the mixer. To produce concrete of uniform quality, the ingredients must be measured accurately for each batch. Most specifications require that batching be done by mass rather than by volume (ASTM C 94 or AASHTO M 157). Water and liquid admixtures can be measured accurately by either volume or mass. Volumetric batching (ASTM C 685 or AASHTO M 241) is used for concrete mixed in continuous mixers. Specifications generally require that materials be measured for individual batches within the following percentages of accuracy: cementitious material 1%, aggregates 2%, water 1%, and admixtures 3%.
Equipment should be capable of measuring quantities within these
tolerances for the smallest batch regularly used as well as for larger batches. The accuracy of scales and batching equipment should be checked periodically and adjusted when necessary. Liquid chemical admixtures should be charged into the mixture as aqueous solutions. The volume of liquid, if significant, should be subtracted from the batched quantity of mixing water. Admixtures that cannot be added in solution can be either batched by mass or volume as directed by the manufacturer. A Segregation Separation of Course aggregate and mortar in freshly mixed concrete is known as Segregation. Segregation result honey combed concrete. Reasons:- Excessive water content Less water content than demand. Placement/dropping height more than the standard height. ( H > 6) Difference in specific gravity of course and fine aggregates. Improper discharge from mixer Bleeding Coming out of water at the surface of freshly mixed concrete is known as bleeding. Reasons:- Excessive water content high Relative density of aggregates. Loading, Mixing, and Discharging The loading method includes the order of loading the constituents into the mixer and also the duration of the loading period. The duration of this period depends on how long the constituents are mixed dry before the addition of water and how fast the constituents are loaded. The loading period is extended from the time when the first constituent is introduced in the mixer to when all the constituents are in the mixer. The loading period is divided into two parts: dry mixing and wet mixing. Dry mixing is the mixing that occurs during loading but before water is introduced. Wet mixing is the mixing after or while water is being introduced, but still during loading. This means that materials are introduced any time during the loading period: all before the water, all after the water, partially before and partially after.
The loading period is important because some of the
concrete properties will depend on the order in which the constituents are introduced in the mixer. It is well known that the delayed addition of high range water reducer admixture (HRWRA) leads to a better dispersion of the cement. The same workability can be thus be achieved with a lower dosage of HRWRA . mixing time as the time between the loading of all constituents and the beginning of concrete discharge. It should be noted that solid constituents can be added at various stages of the loading period: during dry mixing or after water is added. Loading, Mixing, and Discharging Methods and Equipment for Transporting and handling concrete