HUBCO POWER PLANT NAROWAL PRESENTED BY:

(225 MW COMBINED CYCLE DIESEL POWER PLANT) M.KAMRAN RAUF

 CONTENTS:
• INTRODUCTION OF PLANT
• DEPARTMENTS OF PLANT
• GENERAL LAYOUT
• DECANTING
• FT HOUSE
• SYSTEMS OF ENGINE
• STEAM TURBINE
• WATER TREATMENT PLANT
• MAINTENANCE
 INTRODUCTION OF PLANT
• NAROWAL PLANT COMPLETED IN 2010
• MAN ENGINES (18.2MW EACH)+1 STEAM TURBINE(16 MW)
• UTILIZE RESIDUAL FUEL OIL (RFO)
• NET POWER OUTPUT IS 213.6 MW
• NET EFFICIENCY IS 46%
• FUEL PROVIDED BY BAKRI TRADING COMPANY
 DEPARTMENTS OF PLANT

Administration Health Safety

Environment Operation

Mechanical Electrical
 DECANTING STATION

5-STATION FOR HFO

1 STATION FOR:
1. DIESEL
2. LUBE OIL
3. SLUDGE
 FUEL TREATMENT HOUSE
 HFO SEPARATORS
 DUPLEX AND AUTO BACK WASH FILTERS
 CIRCULATING PUMPS FOR:
1. HFO
2. DIESEL
3. LUBE OIL
 PRE-HEATER
 SYSTEMS OF DIESEL ENGINE POWER PLANT
• ENGINE SYSTEM
• AIR SYSTEM
• LUBRICATION SYSTEM
• FUEL SYSTEM
• COOLING SYSTEM
• EXHAUST SYSTEM
 AIR SYSTEM
1. STARTING AIR
2. WORKING AIR
3. CHARGE AIR
STARING AIR IS NECESSARY FOR THE STARING OF ENGINE INITIALLY.
IT IS COMPRESSED TO 25-30 BAR AND GAIN ENGINE SPEED ABOUT 120 RPM.
CHARGE AIR THROUGH OIL BATH FILTER & TURBOCHARGER
 ENGINE SYSTEM
MAN DIESEL (18V48/60) 11 ENGINES OF V-TYPE
TURBOCHARGER AT EXHAUST
PRINCIPLE:
 LUBRICATION SYSTEM
 IT INCLUDES:
OIL TANK, OIL PUMP, FILTERS, COOLER, SEPARATORS ETC.
 ENGINE DRIVEN PUMPS
 ITS PURPOSE IS TO REDUCE THE WEAR AND TEMPERATURE OF MOVING
PARTS.
 FUEL SYSTEM

RESIDUAL FUEL OIL (RFO)

PROCESS OF FUEL
1. FUEL DECANTING PROCESS
2. STORAGE OF FUEL
3. FUEL TREATMENT HOUSE
 ONE MONTH STORAGE OF FUEL
 COOLING SYSTEM
IT CONSISTS:
 HT WATER
ITS RUNNING TEMP 82 °C
 LT WATER (NCW)
LUBE OIL COOLING
 RAW WATER (SECONDARY COOLING)
COOLING OF LUBE OIL AND REDUCES TEMP 4-5 °C
 EXHAUST SYSTEM
• EXHAUST COMING OUT OF TURBO CHARGER OF ELEVEN ENGINES GOES TO THEIR RESPECTIVE
HRSG UNIT FOR CONVERSION INTO STEAM
• HRSG PARTS

Deareator Economizer Evaporator Superheater

HP STEAM AT 320°C WITH THE PRESSURE OF 19.8 BAR

LP STEAM AT 280°C WITH THE PRESSURE OF 8 BAR
HRSG CAPACITY IS 10.5 TON/HR
 STEAM TURBINE
• IMPULSE TYPE STEAM TURBINE WITH EIGHT STAGES
 TURBINE MAIN PARTS
• STOP AND EMERGENCY VALVE
• HP & LP STEAM LINE
• THROTTLE VALVE
• ROTOR
• REDUCTION GEAR BOX
• OIL SYSTEM
• ACC FAN
WATER TREATMENT PLANT
 MAINTENANCE
STARTING AIR COMPRESSOR
CHARGE AIR COOLER
VALVE SEAT TIGHTENING
SEPARATOR
TURBOCHARGER OVERHAULING