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Rev 5058-CO900C Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Agenda
Features
Applications
Enclosed Offering
Competitive Comparisons
COMPANY CONFIDENTIAL - Internal Use Only Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 2
Solid State Power Control Portfolio
SMC™-50
Performance / Functionality
SMC™ Flex
SMC™ Dialog*
SMC™-3
SSC
5 25 100 200 500 800 1000 1600
Ampere Rating (Line and Delta) *Dialog supports line configuration only
COMPANY CONFIDENTIAL - Internal Use Only Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 3
SMC Flex - Overview
Architecture Class SMC
Modular, High Feature, Functionality and Communications
COMPANY CONFIDENTIAL - Internal Use Only Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Copyri
SMC Flex - Overview
Line Ratings Control Voltage Ratings
6 Frame Sizes 100-240 VAC or 24V AC/DC
16 current ranges
Up to 1250A -5 - 50° C Operating Temperature
Inside-the-delta Ratings
8…1600 Amps
COMPANY CONFIDENTIAL - Internal Use Only Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
SMC Flex – Standard Start/Stop Modes
Soft Start Linear Speed Acceleration
with Selectable Kickstart with Selectable Kickstart
Full Voltage
Preset Slow Speed
COMPANY CONFIDENTIAL - Internal Use Only Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Copyri
SMC Flex Optional Start/Stop Modes
Pump Control
Braking Control
SMB™ (Smart Motor Braking)
AccuStop™
Slow Speed with Braking
COMPANY CONFIDENTIAL - Internal Use Only Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Copyri
SMC Flex Control Option - Pump Control
Pump Control benefits for your
applications
For centrifugal pumps
Reduces surges caused by uncontrolled
acceleration and deceleration
Can eliminate the need for specialized flow
control valves
Provides closed loop acceleration and
deceleration motor control-without the use of
sensors or feedback devices
Performance not matched by any competitor
COMPANY CONFIDENTIAL - Internal Use Only Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Copyri
SMC Flex Control Option - Braking Control
COMPANY CONFIDENTIAL - Internal Use Only Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Copyri
SMC Flex Monitoring Features
Power Metering Capabilities
Three-phase currents
Three-phase voltages
Power in kW
Power usage in kWH
Motor thermal capacity usage
Power factor of the running Advantages
motor Monitor Line performance
Elapsed time of motor Identify events impacting
operation production
Save Energy and $
COMPANY CONFIDENTIAL - Internal Use Only Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Copyri
SMC Flex – Communication
Consistency in Communications
SMC & Drives
COMPANY CONFIDENTIAL - Internal Use Only Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Copyri
Agenda
Features
Applications
Enclosed Offering
Competitive Comparisons
COMPANY CONFIDENTIAL - Internal Use Only Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 13
SMC Flex Applications
Compressors / Chillers Centrifugal Pumps
Soft-Start Soft-Start
Current Limit Current Limit
Pump Control (SMC-
Conveyors / Bar Mills Flex)
Soft-Start
Current Limit Centrifuges
Kick-Start Soft-Start
Soft-Stop Current Limit
Slow Speed w/Brake Smart Motor Brake
Accu-Stop
Fans
Soft-Start
Current Limit
COMPANY CONFIDENTIAL - Internal Use Only Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 14
SMC Flex Applications
Conveyors
Soft-Start provides smooth start and ramp up to full speed
Soft-Stop delivers extends stopping time minimizing load shifts when stopping application
Kick-Start delivers a boost at start up to break away loads that require more starting torque
COMPANY CONFIDENTIAL - Internal Use Only Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 15
SMC Flex Applications
Centrifuge – Water/Wastewater, Food Processing
Current-Limit Start – Power company Limitations & Mechanical Stress
Smart Motor Braking – Eliminates mechanical braking
Current Limit
COMPANY CONFIDENTIAL - Internal Use Only Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 16
Agenda
Features
Applications
Enclosed Offering
Competitive Comparisons
COMPANY CONFIDENTIAL - Internal Use Only Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 17
Enclosed SMC-Flex Offering
COMPANY CONFIDENTIAL - Internal Use Only Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 18
Agenda
Features
Applications
Enclosed Offering
Competitive Comparisons
COMPANY CONFIDENTIAL - Internal Use Only Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 19
ABB PSE vs. SMC Flex
PSE Strengths
Internal bypass and overload
Illuminated display
Torque control for pumps
PSE Weaknesses
Two phase control
No Inside-the-delta motor connection PSE
No 24VAC/DC control
Only up to 370A ratings NOTE: If comms or torque
control are not required, SMC-3
may be a lower cost alternative
COMPANY CONFIDENTIAL - Internal Use Only Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 20
ABB PST vs. SMC Flex
PST Strengths
Internal bypass 370 to 1050A
No internal bypass below 370A
Torque control for pumps
Normal & Heavy Duty ratings
Advanced motor protection
Under-load & Locked rotor protection
PST Weaknesses
Internal bypass on larger frame sizes only – PST
SMC Flex offers bypass throughout
No pump control profile
No power metering capabilities
COMPANY CONFIDENTIAL - Internal Use Only Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 21
Benshaw RB2/RC2(MX2) vs. SMC Flex
RB2/RC2 Strengths
Focused channel through direct sales force
Several operating modes
Advanced protection & diagnostics
Slow-Speed forward/reverse
Configurable IO
RB2/RC2 Weaknesses
Open chassis design – not IP20 finger safe
No pump profile control
No RSLogixTM Add-on-profiles
Ratings only to 838 A
COMPANY CONFIDENTIAL - Internal Use Only Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 22
Danfoss MCD 500 and
Emerson Digistart IS vs. SMC Flex
MCD 500
MCD 500 & Digistart IS Weaknesses
Adaptive control, jog and brake modes do not
work for Inside-the-delta connections
No add-on-profiles for Logix integration
Digistart IS
COMPANY CONFIDENTIAL - Internal Use Only Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 23
Eaton S811/811+ vs. SMC Flex
S811/811+ Strengths
Integral bypass & OL protection
Simple plain text LCD display (remote mount option)
Pump control
Line and Inside-the-delta connections
Compact size
S811/811+ Weaknesses
24V DC control only – separate PS required
Limited stop modes
Not modular – power structure not repairable S811/811+
English only HIM
..
COMPANY CONFIDENTIAL - Internal Use Only Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 24
Schneider ATS22 vs. SMC Flex
ATS22 Strengths
Internal overload & bypass
Under-load & overcurrent protection
Current limit with voltage ramp
Embedded Modbus communication
ATS22 Weaknesses
No preset slow speed operation
ATS22
No braking features
Limited to Modbus communications
Limited to 590 A ratings
COMPANY CONFIDENTIAL - Internal Use Only Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 25
Schneider Altistart 48 vs. SMC Flex
ATS48 Strengths
Torque Control System (TCS)
Severe duty rating 10-500 HP
Built in overload and monitoring
Communication options
ATS48 Weaknesses
No internal bypass
Symbolic 7 segment built in display
Limited metering and communication
capabilities
COMPANY CONFIDENTIAL - Internal Use Only Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Siemens 3RW44 vs. SMC Flex
3RW44 Strengths
Integral bypass
Torque control
Error log & event list
User friendly LCD Display
Frame sizes to 1076A
3RW44 Weaknesses
No braking modes with Inside-the-delta connections
Basic protection features
Limited to Profibus DP communications
..
COMPANY CONFIDENTIAL - Internal Use Only Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 27
Controller Ratings
SMC Flex Vs. Competition
Ratings
Manufacturer Product
Current
9-520A
Rockwell Automation SMC Flex
18-370A
PSE
ABB
30-1050A
PST/PST(B)
27-838A
Benshaw MX2 (RB2/RC2)
27-838A
Benshaw MX3 (RB3/RC3)
21-1600A
Danfoss & Emerson MCD 500 & Digistart IS
Eaton 11-1000A
S811/811+
Schneider 17-1200A
ATS22
29-1214A
Siemens 3RW44
COMPANY CONFIDENTIAL - Internal Use Only Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 28
Enclosed SMC Flex Strengths
NEMA Type 1/12/4 satisfied by a single One piece foam in place door seal and
enclosure flanged lip to prevent water ingress
Customizable option set Painted mounting plate increases
Push buttons are durable and feature visibility
chrome bezels Easy to read wire labels
Color coded disconnect handle provides Ships in 5-10 days (460V, Std. control)
easy lockout
COMPANY CONFIDENTIAL - Internal Use Only Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 29
Enclosed
ABB PSE vs. SMC Flex
COMPANY CONFIDENTIAL - Internal Use Only Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 30
Enclosed
ABB PST/PST(B) vs. SMC Flex
PST/PST Strengths
Type 1, 12, 3R, 4 and 4X enclosures offered
Enclosed available non-combo, fusible disconnect,
non-fusible disconnect, thermal magnetic circuit
breaker, and magnetic only circuit breaker
Extreme Duty starters offered
Quick Ship program for extreme duty
PST/PST Weaknesses
Limited factory installed options
Disconnect handle not color coded
Less robust pilot devices
Long factory lead times based on our experience
No wire labels
COMPANY CONFIDENTIAL - Internal Use Only Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 31
Enclosed
Benshaw MX2PB/MX2PC vs. SMC Flex
MX2PB/MX2PC Strengths
Same or next day shipment on some enclosed starters
LED interface on control board
Galvanized steel mounting plate prevents corrosion
Easily accessible terminal block
MX2PB/MX2PC Weaknesses
No 208 or 600V offering
Fusible disconnect panels must be custom ordered
Only one control option group may be selected
Multi-piece door seal may allow leakage
Mounting plate does not improve visibility
Lockout tag out mechanism not easily operated
Programming buttons on board expose user to high voltage and
increase risk of product damage
Wobbly push buttons
Printed-on wire labels are difficult to read
COMPANY CONFIDENTIAL - Internal Use Only Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 32
Enclosed
Danfoss MCD 500 & Emerson Digistart IS vs SMC Flex
COMPANY CONFIDENTIAL - Internal Use Only Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 33
Enclosed
Eaton S811/811+ vs. SMC Flex
S811/811+ Strengths
• Type 1, 12, 3R, 4, 4X and 7/9 enclosures available
• Enclosed available 37-1000 A
• UL Listed 508
• SCCR of 100 kA fusible disconnect or 10-42 kA with
circuit breaker
• Size of circuit breaker is customizable
• 24V DC improves safety
• S811/811+ Weaknesses
Multiple door latches are inconvenient
Multi-piece door seal may allow leakage
• No curved lip of flange on unit opening
• Nameplate label must be user applied
• Power supply required for 24V DC control
• No wire labels
COMPANY CONFIDENTIAL - Internal Use Only Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 34
Enclosed
Schneider ATS22 vs. SMC Flex
ATS22 Strengths
Available in Type 1, 12, and 3R enclosures
UL 508
Some are Seismic qualified
SCCR of 100kA
50 deg. C rating (Type 3R)
Resistive heater element (Type 3R)
Pre-punched conduit knockouts or top and bottom removable
conduit entry plates
Shunt trip
Thumb screw door open/close
Nylon wire wrap for pilot device wires
ATS22 Weaknesses
ATS 22 not available in Type 4 (outdoor) enclosure
Non-combination is not available
Multi-piece door seal may allow leakage
Assembled enclosure requires multiple gaskets
No way to latch door open
Less robust pilot devices
No wire labels
COMPANY CONFIDENTIAL - Internal Use Only Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 35
Enclosed
Siemens 3RW44 vs. SMC Flex
3RW44 Strengths
• Available in Type 1, 12, 3R, and 4 enclosures
(also 4X in smaller ratings)
• Wide variety of pilot light colors, circuit breaker
shunt trip, alarm package and other options
• 6 controller ratings available through Controls
Express
3RW44 Weaknesses
Different enclosures needed to satisfy NEMA
Types 1, 12, and 4
Shunt trip prevents network diagnostics and reset
COMPANY CONFIDENTIAL - Internal Use Only Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 36
Door Seal Comparison
Enclosed SMC-Flex vs. Competition
COMPANY CONFIDENTIAL - Internal Use Only Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 37
Enclosure Overview
SMC-Flex vs. Competition
PSE
ABB
PST/PST(B) P P P P P
Benshaw MX2PB/MX2PC P P P P
Siemens 3RW44 P P P P P
COMPANY CONFIDENTIAL - Internal Use Only Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 38
Controller Ratings Overview
Enclosed SMC Flex vs. Competition
Ratings
Manufacturer Product
Current / Horsepower
9-520 A
Rockwell Automation SMC Flex
-
PSE
ABB
30-1050 A
PST/PST(B)
30-400 Hp
Benshaw MX2PB/MX2PC
21-105 A
Danfoss & Emerson MCD 500 & Digistart IS
Eaton 37-1000 A
S811/811+
Schneider 10-480 A
ATS22
26-1076 A
Siemens 3RW44
COMPANY CONFIDENTIAL - Internal Use Only Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 39
Thank You.
www.rockwellautomation.com
Rev 5058-CO90C Copyright © 2012 Rockwell Automation, Inc. All rights reserved.