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Automation and Drives

SIMATIC S7-200
SIMATIC S7-200

www.siemens.com/s7-200/

A&D AS, 07/2004, Chart 1


© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives

Positioning within the SIMATIC


familiy
Micro Automation Totally Integrated
SIMATIC S7-200
Automation
Overview  Small,compact systems  Shared data management,
Positioning  Easiest programming configuring and
tools with Wizards communications
Approvals
 micro automation sets  Highest performance
Hardware CPU
as solution from one  Programming with
Hardware EM supplier high-level languages

Communication EM‘s

HMI
S7-300
MicroWin V4.0
S7-200
Applications

LOGO!

S7-400

A&D AS, 07/2004, Chart 2


© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives

S7-200 Second
SIMATIC S7-200
Generation
CPU 221
Overview
CPU 222 ) CPU 224
(10 I/O Points) (14 I/O Points) (24 I/O Points)
Overview

Positioning

Approvals

Hardware CPU

Hardware EM

Communication EM‘s
CPU 224XP CPU 226
HMI
(24 I/O Points) (40 I/O Points)
MicroWin V4.0

Applications

A&D AS, 07/2004, Chart 3


© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives

Features: CPUs (1/2)


SIMATIC S7-200
Features: CPU 221 CPU 222
RETURN

Integrated Inputs/Outputs 6DI/4DO 8DI/6DO


Overview
Max. Expansion Modules - 2
Positioning
Max. # of Dig. I/O Channels 10 78
Approvals
Analogue Points In/Out/Max - 8/4/10
Hardware CPU
Program/Data Memory 4KB/2KB 4KB/2KB
Hardware EM Boolean Execution Time 0.37 µs 0.37 µs
Communication EM‘s Bit Relays/Counters/Timers 256/256/256 256/256/256

HMI High Speed Counters 4 x 30 kHz 4 x 30 kHz


Real Time Clock optional optional
MicroWin V4.0
Pulse Outputs 2 x 20 kHz 2 x 20 kHz
Applications
Communication Interface 1x RS-485 1x RS-485
Analogue Potentiometers 1 1

A&D AS, 07/2004, Chart 4


© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives

Features: CPUs (2/2)


SIMATIC S7-200 Features: CPU 224 CPU 224XP CPU 226
RETURN

Integrated Inputs/Outputs 14 DI/10 DO 14 DI/10 DO 24 DI/16 DO


Overview Integrated Analogue In/Out - 2AI/1A0 -
Positioning Max. Expansion Modules 7 7 7
Max. # of Dig. I/O Channels 168 168 248
Approvals
Analogue Points In/Out/Max 28/14/35 30/15/38 28/14/35
Hardware CPU Program/ 8/12 KB 12/16 KB 16/24 KB
Hardware EM Data Memory 8 KB 10 KB 10 KB
Boolean Execution Time 0.22 µs 0.22 µs 0.22 µs
Communication EM‘s
Bit Relays/Counters/Timers 256/256/256 256/256/256 256/256/256
HMI
High Speed Counters 6 x 30 kHz 4 x 30 kHz 6 x 30 kHz
2 x 200 kHz
MicroWin V4.0
Real Time Clock Integrated Integrated Integrated
Applications
Pulse Outputs 2 x 20 kHz 2 x 100 kHz 2 x 20 kHz
Communication Interface 1 x RS-485 2 x RS-485 2 x RS-485
Analogue Potentiometers 2 2 2

A&D AS, 07/2004, Chart 5


© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives

S7-200 Standards
SIMATIC S7-200 • Standards Compliance:

Overview

Positioning

Approvals

Hardware CPU

Hardware EM • European Underwriters Factory C-Tick


Communication EM‘s • Community Laboratory Mutual for Australia &
Canada & Approved New Zealand
HMI United States

MicroWin V4.0
• Maritime Approvals:
Applications Lloyds Register American Bureau Det Norske German
of Shipping (LRS) of Shipping (ABS) Veritas (DNV) Lloyd (GL)

Nippon Kaiji Bureau Polski Rejestr


Kyokai (NK) Veritas (BV) Statkow

A&D AS, 07/2004, Chart 6


© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives

Built-in Features
CPU Status I/O Point Internal:
SIMATIC S7-200 LEDs Status LEDs - Power Supply
Cartridge - Super Capacitor
Overview
Slot - Clock (224(XP),226)

Positioning

Approvals

Hardware CPU

Hardware EM

Communication EM‘s
Communication
HMI Port(s)
MicroWin V4.0

Applications 24V Sensor


Removable Mounting Holes for
Power
Terminal Blocks Panel Installation
Output
(224(XP),226) Snap-On Clip
for DIN Rail Mounting

A&D AS, 07/2004, Chart 7


© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives

224XP Built-in Features


SIMATIC S7-200 Internal:
- Power Supply
I/O Point - Super Capacitor
Overview - Clock (for 224,224XP,226)
Status
Positioning
LEDs

Approvals CPU Status Mounting


LEDs Holes for
Hardware CPU
Panel
Hardware EM Installation
Removable
Communication EM‘s Analogue
Terminals
HMI
Removable
MicroWin V4.0 Terminal
Cartridge Blocks
Applications Slot (224,226)

Snap-On Clip
Communication 24V Sensor for DIN Rail
Ports Power Mounting
Output
A&D AS, 07/2004, Chart 8
© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives

SIMATIC S7-200 in detail ...


SIMATIC S7-200 Clock and battery module

Overview  Real-time clock and calendar


(for 221, 222 CPU)
Positioning

Approvals  Typically 200 days backup.


Hardware CPU
Battery module
Hardware EM  Backup of the internal data
Communication EM‘s (data block)
HMI  Typically 200 days backup
MicroWin V4.0
Flexible Memory Modules
Applications
 For general program transfer and backup
 Data Logging Files, Recipes Files, and General
File Storage

A&D AS, 07/2004, Chart 9


© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives

Diagnostic LED on … on New & Improved


CPUs
SIMATIC S7-200 All the new and improved CPUs have a multi purpose
Diagnostic LED.
 The Diagnostic LED is combined with the System Fault LED.
Overview
 The combined LED is either RED or YELLOW depending on the fault.
Positioning  The Diagnostic LED is controlled by both the operating system and

Approvals
the user’s program by means of the Diagnostic instruction
 The Diagnostic LED can be turned on when a value is FORCED or an
Hardware CPU I/O Error occurs or the USER’s program commands it on.
Hardware EM

Communication EM‘s Diagnostic LED New Micro/Win Instruction

HMI

MicroWin V4.0

Applications

A&D AS, 07/2004, Chart 10


© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives

Expansion I/O
SIMATIC S7-200
Modules: General
Up to 2 Modules (EM) for 222 CPUs

Overview
….up to 7 EMs for 224/226 CPUs
Positioning  Removable Terminals on digital I/O Modules
Approvals  Module Connection via I/O Expansion Ribbon Cable
Hardware CPU
CPU-Basic Device + Expansion Module
Hardware EM

Communication EM‘s

HMI

MicroWin V4.0

Applications

Connection slot Connector


A&D AS, 07/2004, Chart 11
© Siemens AG 2004 - Subject to change without prior notice
Expansion I/O Modules Automation and Drives

SIMATIC S7-200
…many options
Overview 8 In DC

8 In AC, 120/230 VAC


Positioning
16 In DC
Approvals
4 Out DC – 5A
Hardware CPU
4 Out Relay - 10 A
Hardware EM
8 Out DC - 0.75 A
Communication EM‘s
8 Out AC -120/230 VAC, 0.5 A
HMI 8 Out Relay - 2 A

MicroWin V4.0 4 In / 4 Out DC-DC


4 In / 4 Out DC-Relay
Applications Modem
8 In / 8 Out DC-DC
PROFIBUS DP Slave
8 In / 8 Out DC-Relay
4 In Ethernet
16 In / 16 Out DC-DC 4 In / 1 Out 4 In T/C AS-i Master

16 In / 16 Out DC-Relay 2 Out 2 In RTD Position IT Communication

A&D AS, 07/2004, Chart 12


© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives

Positioning module
SIMATIC S7-200
(EM 253)
Provides High-Speed control, …from 12 to 200,000 PPS.

 Configurable backlash compensation
Overview  Continuous operation

Positioning
 Supports:
Approvals  Jerk (S curve) or Linear acceleration and
deceleration
Hardware CPU
 Supports absolute, relative and manual
Hardware EM methods of position control

Communication EM‘s
 Simple programming and commissioning with the Wizard
HMI

MicroWin V4.0

Applications

A&D AS, 07/2004, Chart 13


© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives

S7-200 Networking possibilities: Overview


SIMATIC S7-200
S7-22x CP EM EM CP CP
Overview 243-2 277 241 243-1 243-1 IT
Positioning
+ Email

Approvals + HTML
Hardware CPU + FTP
Hardware EM Ethernet Network
Communication EM‘s
Phone Network
HMI

MicroWin V4.0 PROFIBUS Network


Applications
AS Interface Field Bus

PPI/MPI Network

ASCII Protocol (FreePort)


A&D AS, 07/2004, Chart 14
© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives

Modem module
SIMATIC S7-200
(EM 241)
Provides: 
 International telephone line interface
Overview  Modem programmed with STEP7 Micro/WIN
 Password protection
Positioning
 Security callback
Approvals  Plug&Play
Hardware CPU
 Supports:
Hardware EM
 TheModbus RTU protocol
Communication EM‘s  Numeric and text paging
 SMS messaging (depending on provider)
HMI
 CPU-to-CPU or CPU-to-Modbus data transfers
MicroWin V4.0
 Simple programming with the Micro/WIN Wizard
Applications

A&D AS, 07/2004, Chart 15


© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives

PROFIBUS DP Slave Module (EM 277)


SIMATIC S7-200
• Connects the S7-200 as a slave to a PROFIBUS DP network
Overview •

Positioning • Provides:
Approvals • 9.6 KBit/s to 12 Mbit/s Transfer Rate (with Auto Detection)
• PPI-Advanced, MPI und PROFIBUS DP protocol
Hardware CPU
• Four LED Status Indicators
Hardware EM • Station Address Selectable by Rotary Switches (0..99)
Communication EM‘s

HMI
• Supports:
MicroWin V4.0 • Max. 99 Devices on the Bus (Addresses from 0 ... 99)
Applications • Up to 1200 m Segment Length (at max. 93.75 KBit/s)

A&D AS, 07/2004, Chart 16


© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives

AS Interface• Provides:
SIMATIC S7-200
Master Module (CP 243-2)
• 2 Pushbuttons on Module to Toggle
Overview
Display & Operation Mode
Positioning • LEDs to Display Slave Status, Errors and Bus Status

Approvals

Hardware CPU
• Supports:
• 62 AS-Interface Slaves can be Connected
Hardware EM
• Cycle Length 5 ms (31 slaves) or 10 ms (62 slaves)
Communication EM‘s • Cable Length 100 m
• Class M1e Master
HMI

MicroWin V4.0

Applications
• Two Operation Modes:
• Standard Operation
(accessing I/O Data Blocks of the Slaves)
• Extended Operation
(also Write Parameter Data or Poll Diagnostic Data)

A&D AS, 07/2004, Chart 17


© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives

Ethernet Module
SIMATIC S7-200 Simple…
(CP 243-1) 
 Connections as an EM
Overview  Allows processing data
 Simple Network administration
Positioning  Easy Exchanging of Modules (plug & play)
Approvals
 Provides
Hardware CPU  Ethernet access via an RJ45 jack
 A connection to PC-Access software
Hardware EM  Remote programming, configuration
Communication EM‘s
and diagnostics
 Simultaneous communication with up to 8 S7
HMI controllers
MicroWin V4.0
 Facilitates a flexible and distributed
Applications
automation structure
Simple Programming with the
Wizard

A&D AS, 07/2004, Chart 18


© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives

Ethernet Networking with CP 243-1


SIMATIC S7-200  Communication via Industrial Ethernet
 Uses Standard Read & Write Services
Overview  Up to 212 bytes of user data per command.
 Supports up to 8 communication channels
Positioning
 Client / Server operating
Approvals
 Simple Programming with the Wizard
Hardware CPU

Hardware EM

Communication EM‘s

HMI
Ethernet
MicroWin V4.0
Cable
Applications

A&D AS, 07/2004, Chart 19


© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives

IT Communications
SIMATIC S7-200
Provides:
Module (CP 243-1 IT)

 The same network features like the CP 243-1
Overview  Send up to 32 E-Mail’s
 Transfers up to 32 files via FTP
Positioning
 Integrated Web Server
Approvals  Built-in user diagnostic HTML pages
 Built-in system diagnostic HTML pages
Hardware CPU
Supports:
Hardware EM
 Visualization with JAVA and HTML
Communication EM‘s  Data exchange of files by means of FTP

HMI  Simple Programming with the Wizard


MicroWin V4.0

Applications

A&D AS, 07/2004, Chart 20


© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives

Human-Machine
SIMATIC S7-200
Interface Units
Matched to the S7-200
 Optimal Price /
Overview
Performance ratio
Positioning
 Easy Engineering with
Approvals TD 200-Wizard,
TP Designer and
Hardware CPU
WINCC flexible micro
Hardware EM

Communication EM‘s
Graphics
HMI panels PC-based
Touch Text
human
MicroWin V4.0 Panels: panels
Text - TP 070 machine
Applications
Text Display - TP 170micro interface
Display TD 200C
With User-
TD 200 Customized
Faceplate

A&D AS, 07/2004, Chart 21


© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives

STEP7-Micro/WIN 32
SIMATIC S7-200
…. Setting THE Standard in Micro PLC Programming
 Simple Installation and Configuration
Overview
 EASY to Learn, EASY to Use
Positioning
 Comprehensive programming tool
Approvals
 Find & Correct quickly fixes errors
Hardware CPU
 Tools to handle Running PLC Changes
Hardware EM
 Documentation for easy maintenance
Communication EM‘s
 Wizards simplify programming tasks
HMI
Software tools for easy commissioning
MicroWin V4.0

Applications

A&D AS, 07/2004, Chart 22


© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives

Your ChoiceUseofthe Editors


SIMATIC S7-200 right tool for the job LADDER

Overview
 Ladder & FBD editors for graphic
languages (IEC 1131-3)
Positioning  STL for text programming
 Switch between editors as
Approvals
necessary
Hardware CPU  Easy error identification
 Save project in any case
Hardware EM FBD
STL
Communication EM‘s

HMI

MicroWin V4.0

Applications

A&D AS, 07/2004, Chart 23


© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives

The Wizards:
SIMATIC S7-200
Overview
Wizards make the programming easier

Overview

Positioning TD 200 Text Internet


Display Module Ethernet
Approvals Module
(a) High Speed Counters
Hardware CPU (b) NETR/NETW Networking
(c) PID Control Instruction
Hardware EM
(a) Modem Module Data Log
Communication EM‘s
Wizard
(b) External Modem
HMI

MicroWin V4.0 (a) PTO/PWM


(b) Position Module
Applications Recipe
Wizard
(a) Map AS-i Slaves
(b) Change AS-I Addresses
Position
Control
Panel PID Auto Tune
Control Panel
A&D AS, 07/2004, Chart 24
© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives

Application...over
SIMATIC S7-200
examples
1,000,000 applications world wide
Woodworking
Overview

Positioning

Approvals

Hardware CPU
Conveyor systems
Hardware EM

Communication EM‘s Pump


HMI
controls
MicroWin V4.0

Applications

Filling plants Vacuum suction systems/elevators


A&D AS, 07/2004, Chart 25
© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives

Elevators with
SIMATIC S7-200
optimal stopping accuracy
Cost savings
 Easy to adjust to individual
Overview
customer requests
Positioning
 Remote monitoring for cost-
Approvals effective service
Hardware CPU
Quality enhancement
Hardware EM  Digital monitoring of shaft using
Communication EM‘s
incremental encoders (exact
position acquisition of the elevator)
HMI
 Saves on magnetic switches
MicroWin V4.0

Applications

A&D AS, 07/2004, Chart 26


© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives

Suction extraction
SIMATIC S7-200 Cost savings
systems for woodworking
 Reduction in wiring and startup
Overview
costs using the AS-Interface
Positioning  Connection of shutoff valves in
Approvals the suction system
Hardware CPU
 Efficient service using modem
technology
Hardware EM
Quality enhancement
Communication EM‘s

HMI
 Calculation of the optimal
suction power
MicroWin V4.0
 Reduction in power consumption
Applications

A&D AS, 07/2004, Chart 27


© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives

Woodworking
SIMATIC S7-200
machinery
Cost savings
 Flexible solution for
Overview
easy expansion
Positioning
 Easy implementation of
Approvals customer requirements
Hardware CPU
Quality enhancement
Hardware EM
 Precise positioning for
Communication EM‘s better control
HMI

MicroWin V4.0

Applications

A&D AS, 07/2004, Chart 28


© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives

Low-cost ball
SIMATIC S7-200
presses
Cost savings

Overview
 Simple and fast changeover
from relay technology to
Positioning PLC electronics
Approvals  Low space requirements for
Hardware CPU
smaller control cabinet

Hardware EM

Communication EM‘s Quality enhancement


HMI

MicroWin V4.0  Flexible solution for easy


expansion
Applications
 Increased operational
information using non-
volatile data backup

A&D AS, 07/2004, Chart 29


© Siemens AG 2004 - Subject to change without prior notice
Automation and Drives

Maintenance and Support


SIMATIC S7-200
• Worldwide Support:
Overview
• Global Service and Repair Network
Positioning
• Quick Spare Parts Delivery
Approvals
• 24/7 Support Hotline
Hardware CPU
• Programming Support
Hardware EM
• Product and Application Information
Communication EM‘s
• Training Seminars
HMI

MicroWin V4.0

Applications
• Internet Software Support:
• Extensive Product Information
including Manuals
• Software and Documentation Updates
A&D AS, 07/2004, Chart 30
© Siemens AG 2004 - Subject to change without prior notice

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