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R407C
Up to 135KW/180 Hp
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Internal Use Only
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Internal Use Only
G type compressor
• Nomenclature
3-5-7-9 sizes
G, G4 = step
GU,G5, G6 =Stepless
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Internal Use Only
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Internal Use Only
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Internal Use Only
Closed end
12 x 2900 = 34,800 compressions per minute = continuous flow !
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Internal Use Only
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Internal Use Only
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Internal Use Only
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Internal Use Only
Compression
Principle
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Internal Use Only
G-type screwcompressor
• Compression principle
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Internal Use Only
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Internal Use Only
Step control
Principle
Is based on internal
pressure differences
Selection of capacity
step with solenoid
valves
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Internal Use Only
12%
40%
12
70%
12
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Internal Use Only
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Internal Use Only
12%
40%
70%
Springs
40 12
70 %
% %
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Internal Use Only
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Internal Use Only
Step control system
Dynamic Force by
springs
pressure Spacer
point Hi press
Screw rotor
Dynamic
Pressure
Pressure
dHp
Point Hp
SV1=12%
Energized = open !
SV2=40%
dHP= Hp + 2 kg/cm²
Low pressure side Time SV3=70%
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Internal Use Only
Hi press
Compressor start
Compressor loads-up to 40%
12%
SV1 closes = de-energized
Low press. side
capacity
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Internal Use Only
Hi press
12%
40%
70%
Hi press
Full Load =
All solenoid valves are de-energized !
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Internal Use Only
Stepless control
Principle
Is based on internal
pressure differences
Regulation of stepless
capacity step with motor
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Internal Use Only
100% 100%
30%
Starting position 15% Starting position
12% 12% Demand
Demand
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Internal Use Only
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Internal Use Only
Loading
Unloading
High pressure side
Rod mechanism
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Internal Use Only
Stepless control
STEPLESS capacity regulation
How does it work ?
Pilot Valve
Balancing hole
Bleedhole for pilot valve
HP = High pressure =
HP Pressure of refrigerant at
HP dHP discharge port
dHp = dynamic high
pressure =
Pressure of refrigerant at
Piston just before discharge port =
HP dHP dHp slightly > HP
Main screw
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Internal Use Only
Main screw
SLIDING VANE
Dynamic HP HP (High Pressure) stays @
Rod mechanism driven position 100%
Bearing of the rotor by shaded-pole motor
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Internal Use Only
Unloading
Stepless Single Screw Compressor from 100% to 90%
Position of
pilot vane @ 100%
moves to right
side
(towards 90%) Position of
PILOT VALVE
moves right
HP
Low Pressure HP dHP Bigger bleed
Towards LP-
side
SLIDING VANE
moves to right
decrease CC
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Internal Use Only
HP
Low Pressure HP dHP Bigger bleed
Towards LP-
side
SLIDING VANE
moves to right
decrease CC
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Internal Use Only
HP
Low Pressure HP dHP Small bleed
Towards LP-
side
(Indicated by the green circle)
(ΔP = 2kg/cm²)
Low Pressure
dHP
HP HP+spring =
dHP
SLIDING VANE
stays @
position 90%
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Internal Use Only
SLIDING VANE
stays @
position 12%
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Internal Use Only
30%
Upload
possible
12 %
0% 20 s 40 s 120 s
180 S
Time
Compress
Start
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Internal Use Only
Position of 100%
LP PILOT VALVE side
Does not move t0 = t1
15%
HP+spring = dHP Demand
Rpot + R 470
5
white
R 470
R Pot
Potentiometer Output
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Internal Use Only
• ZH(A)(C)3,5
J4 Y1 J4-Y2
V Comm Optocouplers
TCO1
Loadup Loaddown
TCO1 TCO2
A1 A1
TCO2
A2 A2
GND
Resistance value
towards analog input
ctrl
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Internal Use Only
• ZH(A)(C)7,9
J4 Y1 J4-Y2
V Comm Optocouplers
TCO1
Loadup Loaddown
TCO1 TCO2
A1 A1
TCO2
A2 A2
GND
Resistance value
towards analog input
ctrl
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Internal Use Only
VM30APTE VM30APZTE
Motor connection
On terminals 2-3
To be switched
GND
GND
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Internal Use Only
Simplified
Reduces
Lubricates
Cools
Sealsoil sound
management
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Internal Use Only
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Internal Use Only
Periodic Inspection
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Internal Use Only
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Internal Use Only
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Internal Use Only
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Internal Use Only
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Internal Use Only
Service port
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Internal Use Only
scar
After 20000 hr or 4 years operation.
Reduce the pressure (pump down).
Recover the internal rest pressure.
Remove the side covers.
Inspection of the gate rotor.
Item Standard Remedy
Cracking No cracking
Chipping No chipping 3 mm or
more in long side Replace
Scar No scar 1 mm or deeper
Surface scratching
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Internal Use Only
Check points
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Internal Use Only
Check points
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Internal Use Only
Overhaul
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Internal Use Only
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Internal Use Only
Sealing via
oilpressure
NO Oilpump
Oilcirculation
due to differntial
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pressure 57
Internal Use Only
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Internal Use Only
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Internal Use Only
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Internal Use Only
3. Final Assembly
Assemble The Screw Shaft and Main Bearing Holder
Insert The Screw Shaft
Install The Motor Rotor
Install The Suction End Cover
Verify The Position of The Screw Rotor
Install The Gate Rotor and Adjust The Slit Clearance
Install The Main Bearing Holder Fixing Plate, Assemble The Loading/Unloading
Mechanism and Instal The Oil Filter
Install The Discharge End Cover
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Internal Use Only
4. Airtightness Test
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Internal Use Only
5. Charging Oil
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Internal Use Only
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Internal Use Only
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Internal Use Only
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