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Mining Engineering
CHAPTERS
1) INTRODUCTION
2) OPENCAST MINING
3) UNDERGROUND MINING
4) EQUIPMENT PLANNING
5) PROJECT IMPLEMENTATION AND MONITORING
INTRODUCTION –SCOPE - REFERENCES
Lecture 1
REFERENCES:
1)Jayanta Bhattacharya , “Principles of Mine Planning”-Allied
publishers ,Delhi 2003.
2) Hustrulid.W and Kucha.M , “Fundamendals of openpit planning
and design” ,1995.
3) SME handbooks,vol 1,2,3.
4)Hartman.H.L.,”Introductory to Mining Engineering”
TECHNICAL FACTORS IN MINE
PLANNING
Lecture 2
TECHNICAL FACTORS IN MINE PLANNING
Economic information
1. Tons of mineral reserve of various grades in all of the mining
zones, seams.(proven,probable,inferred)
2. Details of ownership, royalties to be paid
3. Availability of water and its ownership on or near the property.
4. The details of the surface ownership and surface structure that be
effected by subsidence.
5. The location of mining area in relation to ;any existing roads
,railroads ,river s;power,infrastructur and available commercial
supplies.
6. The local ,regional and national political situations.
LIFE OF THE MINE
Life of the mine:
1) Taylor’s formula..
T (years) = 0.20 R 0.25
where,
R= Mineable Reserves in tonnes.
Lecture 3
Identify underground and surface
features e.g. cliffs, streams, homes,
and geology
Step : 1
PRELIMINARY Assess stakeholder sensitivity to
SENSITIVITY ASSESSMENT legal constraints and mining
impacts
OF MINE AREAS
Step : 2
PRELIMINARY MINE
PLANNING Preliminary assessment of alternative
mine plans
ASSESSMENT
Subsidence impact
assessment
Detailed assessment of
alternative mine plans
Step : 4
DETAILED MINE
PLANING
Select preferred mine
plan
MINING APPOROVAL
APPLICATION
DMR’s subsidence
management plan
process
MINE PLANNING –SHORT RANGE
AND LONG RANGE
Lecture 4
The planning process have been typically broken down into 3
categories
Medium range
Short range planning Long term planning
planning
• short range planning • Medium range planning • long term planning
where the day-to-day may extend from one which assesses the
planning process is month to two years. It overall profitability of a
involved. This time is here that the proposed mining
frame can typically range conceptual pit designs operation. Here pits are
from one day to one or are turned into detailed designed with sufficient
two months depending designs to be given to detail to provide the
on the type of operations the short range planners. necessary information as
and the tonnage of ores • The plan often deals to whether a deposit is
extracted. with the portion of the of value to consider a
• Address the daily mine area. more detailed analysis.
problems and concerns • They are undertaken to The time frame is
with specific solutions. deal with a specific extended to life of the
• These are reality problem in the mine or mine.
operational plans ;they used in choosing a new
require a great amount piece of mining
of detail. equipment.
LONG RANGE PLAN:
Looks at providing mineral for a finite number of years and a specific size of power
(coal) or mineral beneficiation plant.
In general this plan is prepared for one or two the following reasons
1) consideration is being given to increase the number of units (size of power
plant/smelters).
2)the previous plan is outdated due to technological or economical changes.
INFLUENCES OF DIFFERENT GROUPS
ON THE PLANNING PROCESS
development of the
development of the main
auxiliary mine surface development of deposit
mine surface sector
sector
connection between
main and auxiliary division of levels into
surface sectors and their levels
connections with system
environment
development of seam
DESIGNED SYSTEM ‘THE MINE’. TRANSFORMATION OF INPUT AND
OUTPUT ELEMENTS ( system approach)
INPUT OUTPUT
ELEMENTS ELEMENTS
DEPOSIT
DESIGNED SALEABLE COAL
PERSONNEL
SYSTEM PREPARATION ECONOMICS
WASTE EFFECTS
MACHINERY
"THE MINE"
ROCK
MATERIALS
WATER
CAPITAL
EXPENDITURE ENERGY SYSTEM USED AIR
FRESH AIR ENVIRONMENT
GASES
WATER
LIQUID WASTE
INFORMATION
PRODUCTIVE AND NON-PRODUCTIVE SUBSYSTEM
IN THE DESIGNED SYSTEM “THE MINE”
Designed system “THE
MINE”
PRODUCTIVE NON-
PRODUCTIVE
SUBSYSTEM SUBSYSTEM
PRODUCTION
FROM FACES
COAL RESERVE IN
PRODUCTION SEAM EXTRACTIONOF
SEAMS GENERAL INDIVIDUAL
PRODUCTION
PRODUCTION FROM FIRST
WORKING
FROM FACES ENERG
MANGEMENT OF
MACHINERY
MANAGEMENT
MINE
PRODUCTION HAULAGE OF PRODUCTION
FIRST GOTTEN
MATERIALS TRANSPORTS
WORKINGS
ADMINISTRATION
PRODUCTION ROCK
VERTICAL TRANSPORT OF
DEVELOPMEN PERSONNEL
T WORKING
MINE
HOIST OF AUXILIARY SURFACE
MINE GOTTEN PRODUCTION FACILITIES HORIZONTAL TRANSPORT
OF PERSONNEL
PRODUCTION
ROCK
ROCK VENTILATION
COMMUNICATIONS
COAL PREPARATION
AND DISPATCH ROCK
MINE DRAINAGE
PRODUCTION
DEVELOPMENT OF SEAMS
ROCK FOR EXPLOITATION
Estimation of
resources
Metallurgical Geotechnical
engineering engineering
Infrastructure
Mine plan
service
Budget &
evaluation
Mineable reserves
Proven + Probable
MINE PLAN
Mine plan
• Methods and layouts
Mine plan
• Equipment selection
Mine plan
• Extraction strategy
Mine plan
• Mine services
Mine plan
• Operational supplies
Mine plan
• Manpower and productivity
Mine plan
• Cost estimates
Mine plan
• Production plan
Mine plan
• schedules
SELECTION OF OC MINE CUTS &
SURFACE STRUCTURES
LECTURE 6
FACTORS IN INFRASTRUCTURE PLANNING:
Topography
Existing infrastructure
Future operations
Ownership of the land
Geology
Surface ground water
Communication available- roads,rail,telecommunication
Power
Location fir fighting station
Dumping yard location
TYPES OF INFRASTRUCTURES
DISPERSE TYPE:
-Scattered infra-structure
- Mostly not preferred due its disadvantages like
# land
# transportation difficulties
# communication
BLOCK TYPE:
structure are kept as close as possible.
The starting point for design of the main mine surface area is the
siting of the mining plant, preliminary selection of the region or
locality being followed by the final decision on the exact location.
The ultimate location of both the main and auxiliary surface areas
depends on:
Deposit mining and geological condition
Ownership of the land
Ground and surface condition
Existing infrastructure
Contd..
Before the detailed development plan for the main mine surface is
prepared, it is necessary to:
Fix the siting and duties of the main shafts in relation to the model
of underground section
Fix the size of the particular facilities and installation and site the
individual facilities and installation in relation to the assumed main
production streams
For this development plan the following principles must be
observed:
Mutual siting of building, facilities and installations
Streams of coal, rock, materials, personnel, etc. should follow
the routes established
Distances between buildings should be big enough to comply
with fire fighting regulations
Formation of barren rock dumps and spoil tips should be
avoided
Protection zones and green belts should be established.
Regulations concerning protection of natural environment
should be rigorously observed.
EXAMINATION OF GEOLOGICAL AND DETERMINATION OF ORE
BODY,SELECTION OF SITE FOR BLOCKING,MINE DELINEATION
LECTURE 7
GEOLOGY
The following points should be considered:
Quantitative data on grade and tons of material within pertinent cut-off limits;
Data on ground conditions, groundwater and other factors that affect mine
design and operation.
BLOCKING OF OREBODY/DELINEATION
BLOCKING: “Delineating the ore body.”
For the convenience of mining operation ,sometimes the ore body is divided into blocks.
1) Lease restrictions
2)Geological formations/faults
3) Grade variation
4) Operational Reasons – Very large block may not be mined as a single block. So in a single mine
the block may be divided into South block , North block .
Example : NLC has Mine 1,1A,2.
5) Depth
6) Safety Aspects
7)Natural/Environmental Restrictions
MINE DESIGN AND PLANNING OF
LAYOUT
LECTURE 8
PRINCIPLES OF MINE DESIGN
Mine design techniques focus on three groups of problems
Indicating most appropriate investment schemes and
program of exploitation.
Optimization of basic parameters for new mine for map
profit on given investment outlay.
Execution of technical design for implementation mine
design involves:
Analyse feasibility of new design methods and justify choice
of suitable ones and their applications.
Practical use of modeling techniques
PRACTICAL USE OF MODELING TECHNIQUES..
Graphical modeling – design by drawing –sketches, technical drawings,
diagrams(flow sheet) automated computer data processing system.
4. Slope of the benches, berm, face angle and bank width, final pit
slope
LECTURE 10
BENCH DESIGN
Bench height is depend upon
i. Rock type
ii. Reach of the machine.
Bench slope should not be more than the angle of the repose of
the material.
HAUL ROAD DESIGN
Should transfer travelling load to base
Should seal off the water penetration
Should have least friction
Should produce least dust
Layers of Haul Road:
Wearing Surface: To resist abrasion (made up of asphalt or
concrete or crushed rock).
Base: To resist shrinkage and swelling and should have high
stability and density to spread the load acting and distribute the
stresses.
Sub base (optional): It is required for weak soils. Granular
material can be used for both base and sub base layers.
Sub grade: Foundation layer which support all the load acting. If
the rock is strong, then the ground itself can be used as sub grade
layer.
Contd..
Load acting on the Dumper tyres:
33 % on front tyres & 67 % on rear tyres
Gradient:
1 in 14 for haul roads & 1 in 10 for ramps
Lighting
Runaway Precautions
Curve Design
LECTURE 11
SLOPE STABILITY
Safety Factor:
F = S/Sm
where S = shear strength and Sm = mobilized shear resistance.
F < 1: failure can take place, F > 1: safer slope, F=1: under
equilibrium.
Types of Failures:
Planar Failure
Wedge Failure
Circular Failure
Toppling Failure
SLOPE STABILITY
STRESS VS SHEAR STRESS
GRAVITY LOADING - BASIC MECHANICS
WATER LOADING - BASIC MECHANICS
MAIN TYPES OF SLOPE FAILURE -
TYPES OF STEREOPLOTS
PRESENTATION OF STRUCTURAL
GEOLOGY INFORMATION
GEOMETRIC CONDITIONS FOR
WEDGE FAILURE
BISHOP'S SIMPLIFIED METHOD OF SLICES
FOR THE ANALYSIS OF CIRCULAR FAILURE
IN SLOPES CUT INTO MATTER
COMMON CLASSES OF TOPPLING
FAILURES
FAILURE STAGES OF LARGE SCALE
TOPPLING FAILURE IN A SLOPE
INTERPRETATION OF SLOPE
MOVEMENT MONITORING DATA
ROCK SLOPE REINFORCEMENT
METHODS
TENSION LOADING - BASIC MECHANICS
ROCK SLOPE STABILIZATION MEASURES
Contd..
Thumb rule: Slope angle should be always less than the angle of
repose.
Critical height is the height at which the bank would fail for the given
design parameters of the pit slope.
LECTURE 12
CALENDAR PLANNING
Calendar Plan is the Plan of various activities related to calendar
schedule.
f. Manpower Requirements.
Contd..
The total life of the mine can broadly be divided into following four
stages:
1. Construction Stage
2. Development Stage
3. Remunerative Stage
4. Slack Period.
Keep the gap as little as possible between the ore and waste
LECTURE 14
TECHNO – ECONOMIC ANALYSIS
Productivity – OMS
efficiency
Contd..
operating costs
Capital cost
Ex: for a shovel – dumper : 50 crores for million tonnes per year
For a BWE: 90 – 100 crores per million tonne production per year
Operating cost
LOCATION OF UG ENTRIES
LECTURE 15
LOCATION OF UG ENTRIES
Type of/ mode of entry - Shaft, Decline, Adit
HFL
Energy availability
LECTURE 16
Optimization of mine parameters (Size of panel, length of
face, location of levels, level intervals)
Panel Size –
Lecture 17
SHAFT PILLAR
Consider, D=depth of the shaft in m,
T=Thickness of seam in m,
R=Radius of shaft pillar in m.
(1) DRON’S rule:
Area of shaft pillar = area to be supported + D/6 on all sides
(2) FOSTER’S rule:
R=3√Dt
(3) WADIN’S rule:
For shaft upto 100m depth, size should not be less than 36.5m×36.5m.
There after for every 36.5m depth, increase size by9m.
Cont.,
(4) MINING ENGINEERS rule:
For shallow shafts the minimum radius for shaft pillar is 18m.
For deeper shaft,
√Dt
R=18.3+ 32.8
(5) DONAHUE’s formula for inclined seams:
If D= Depth of shaft, X= angle of dip of coal seam,
Then y = D Sinx Cosx
S= Margin of safety, usually equal to 5% to10% of the depth,
Then width of the pillar on rise side = S+ D/7+ 2y/3
Then width of the pillar on Dip side = S+ D/7 – v/3
Then width of the pillar along strike = S+ D/7
SHAFT PILLAR PROTECTION
Rapid Mining
Stowing
Harmonic Extraction
Partial Extraction
SELECTION OF METHOD OF EXTRACTION
Lecture 19
FACTORS IN SELECTION
Spatial characteristics of deposit
Size(dimensions, especially height or thickness)
Shape (tabular, lenticular, massive, irregular)
Altitude(inclination or dip)
Depth (mean and extreme values, stripping ration)
Geologic and hydrologic conditions
Mineralogy and petrography (sulfides vs. oxides)
Chemical composition (primary, by-product minerals)
Deposit structure (folds, faults, discontinuities, intrusions)
Planes of weakness (joints, fractures, cleavage in mineral, cleats in
coal)
Uniformity, alteration weathering (zones, boundaries)
Groundwater and hydrology (occurrence, flow rate, water table)
Geotechnical(soil and rock mechanics ) properties
Elastic properties (strength, modulus of elasticity, Poisson’s ratio. Etc.)
Plastic or viscoelastic behavior (flow, creep
State of stress (original, modified by mining)
Consolidation, companion, and competence (ability of opening to stand
unsupported)
Other physical properties (specific gravity, voids, porosity, permeability,
moisture content)
Economic considerations
Reserves (tonnages and grades_
Production rate( output per unit time)
Mine life ( operating period for development and exploitation)
Productivity (output per unit of labor and time)
Comparative mining costs of suitable methods.
Technological factors
Mine recovery
Dilution( amount of waster produced with ore
Flexibility of method with changing conditions
Selectivity of method to distinguish ore and waster.
Concentration or dispersion of workings
Capital, labor and mechanization intensities
Environmental concerns
Ground control to maintain integrity of openings
Subsidence, or caving effects on the surface.
Atmospheric control (ventilation, quality control, heat and humidity
control)
Work force(recruitment, training, health and safety, living,
community conditions)
Type of ore body Dip Strength of ore Strength of walls Possible Method
of Mining
LECTURE 20
List of life Time certificates
List of statutory certificates
List of statutory and life time certificates
Details of employees – Due date prior 3 months
License and PME information details
List of employees for selected period whose license, statutory
certificates are for renewal
List of employees for selected period who did not attend
PME
List of employees who did not attend PME in their service.
Strikes
Charge Sheet
Lecture 21
Planning on Water Management
1. Expected inflow assessment
Open cast relates to exposed area to rain (catchment area vis-
a vis mine area), Underground excess inflow due to rain on
S/F, underground water generation, water from water
bearing strata/aquifer.
2.Plan to prevent ingress to mine
Open cast S/F drains, channels, guide run off –underground
mine subsidence areas to be protected, S/F drains,
consolidation where feasible – such as cracks/ fissures –
prevent run off access to mine workings outlets above HFL
away from water bodies.
3. Plan for sump capacity
Open cast –heaviest showers in the past- required pumping
capacity and sump volume without affecting operations.
Underground maximum inflow in the monsoon seasons- all
sources.
Number / location of sumps- special sumps- in particular if
water is to be stored for future use by mine in dry season –
like spraying/ quenching / colony requirements.
Pump capacity – dead / live – type of pumping operation –
concentrated spread out all sifts/ night shift.
4.Pumping Plans
Pit bottom main sump – open cast sump – single /supplicate drainages
in stone may be required – storage capacity 24 hours /2 days/ as
required.
Cardinal Principle – collect water where it is generated, do not allow or
take to lower levels- use maximum of gravity flows to reduce pumping
cost.
Ample size of delivery lines reduce open cost all points at crucial points
to be duplicated with separate (duplicate) delivery to meet any
emergency.
Layout of pump room and foundations, pump fitting and switch gear-
pump and pipe joints – ventilation/ lighting / communication to pump
room.
Choice of face / intermediate pumps – centrifugal (various types)
turbine / MONO / submersible types/piston type, etc
TECHNO ECONOMIC INDICES
LECTURE - 23
BASIC TECHNO ECONOMIC INDICES
INDICES UNIT
Mine Production (net) t/day
Average construction time to produce first coal years
Average construction time to reach target production years
Construction time for an extraction level years
Numbers of extraction levels in the mine years
Production from one level t/day
Production from one face t/day
Production per loading point t/day
Intensity of extraction t/km²
Overall productivity tOMS
Index of mechanization of coal getting %
VENTILATION PLANNING
Lecture - 24
VENTILATION PLANNING
AIR QUANTITY & VELOCITY:
Deals with effects of
Methane and other gases
Heat
Dust
Cont’d
VENTILATION PLANNING:
Prepare mine working plans
Project at each life stages of mine the proposed extent of mine
workings – U/G roadways, working districts, drifts,
dev.headings, raise/winze, substations, pump houses, loco
garage, first aid rooms, haulage rooms, miners stations etc…
Link all these to period of major change – drifts, horizons,
stopes, depillaring, etc…
Random interval can also be selected – 5 yrs interval upto 25
years.
Cont’d
VOLUME FLOW:
Calculate the resultant velocities on each roadway to ensure this flow &
reqd velocity at working places – not too high / nor too low, adequate to
control dust also.
Allow for all leakages, S/P at airlock, pit bottom dons, intake to return –
which increase with extended working and WG. Estimate VEQ % overall
air to air at face. 50% VEQ is good ventilation standard
Cont’d
MINE RESISTANCE:
Identify nodes, branches, tabulate for all the stage of life plans.
Allow for leakages
Health risk
LECTURE 24
Supports in UG in mines are designed to support the load coming from the
“IMMEDIATE ROOF” only.(not the total load above it).
So supports have to be designed to carry the load from pressure arc, not the
total load above excavation.
FORMULAS:
1) SUPPORT LOAD /UNIT AREA = P= (VLM)/(K-1)
Where,
V= average density in t/m3
L= Longwall face length in m
M= average face length in m
K= bulking factor
Load = Density *Height of immediate roof*(Length of the face + Gate roadway width on both
sides)*span
EXAMPLE
FOR GIVEN DATA OF :
Density of coal = 1.2 t/m3,Bulking factor = 1.3,Length of the face = 120 m ,
Width of gate roadways=4+4= 8 m, Span = 8 m.
Calculation:
Assuming the width of the support is = 1.5 m
Load = Density *Height of immediate roof*(Length of the face + Gate roadway
width on both sides)*span
=1.2*15*(120+8)*8 = 18432 t
THUMB RULE:
LECTURE 26
Mine Reclamation
“Land reclamation is the treatment of the land ,creating
conditions for putting the land to its pre-mining use or
other useful working.”
However there may be some changes in the over all life of the
project –usually techniques and methodology.
Reclamation plan purpose
Provide detailed guideline for reclamation process and fulfill
all the statutory requirements.
Site stability
Reclaimed area should be stable and should not exhibit—
large rills or gullies, soil movement, slope instability.
Reclamation planning steps…..
Make an inventory of the pre-mining conditions.
Evaluate and decide the post-mining requirements of the
region with due considerations of needs and desires of the
affected group.
Analyze alternative mining and reclamation schemes best of
the objective.
Develop an acceptable mining, reclamation and land use
scheme that is most suitable under technical, social and
economic conditions.
Information requirements
Natural land use factor
Topography
Climate
Altitude
Exposure
Hydrology
Surface hydrology
Ground water hydrology
Geology
Soils
Agricultural character
Engineering character
Terrestrial ecology
Aquatis ecology
Information requirments
Cultural factors
Location
Accessibility
Size and shape of the site
Surrounding land use
Land ownership
Type, intensity and value of use
Population characteristics
Process of Reclamation
TECHNICAL RECLAMATION
This includes back filling of the excavations, spreading of
the subsoil and top soil, grading of the backfilling and waste
dump .
BIOLOGICAL RECLAMATION
Restore the fertility and biological productivity of the
disturbed lands
This phase takes 3 to 5 years
During this favorable spices are grown which depend on the
climate depth and nature of the topsoil and subsoil, local type
of farming etc.
BIOLOGICAL RECLAMATION
BIOLOGICAL RECLAMATION
TECHNICAL RECLAMATION
PLANNING OF SELECTION OF
EQUIPMENT
LECTURE 27
Planning and selection of equipment
The process involved are
Selection of the apt technology
Selection of the primary equipment
Selection of the individual equipment
Sizing of the equipment
Selection of the supplier.
Factors influencing selection of equipment
Non
stratified
stratified
Massive
horizontal inclined Vertical vein
stock\pipe
Thick Gentle Gentle Steep
Thin ob narrow wide irregular
ob inclinati inclinati inclinati
Thick Thin on < on > on
seam seam angle of angle of
repose repose
Equipment
Guidelines Selection Evaluation
type
Operational
Encumbared
space
Geometric Equipment
Selection
design size
Evaluation
Limits and
failures
Performence
analysis
Reselect or
alternative
EQUIPMENT FOR DRILLING AND
BLASTING
LECTURE 29
Factors in drill performance
Operating variables (drill, rod, bit and fluid)
(a) Drill power, blow energy and frequency, rotary,
speed, thrust and rod design;
(b) Fluid properties and flow rate.
Service factors
Labour and supervision,
Power supply
Jobsite,
Weather
Drill performance parameters
There are four parameters are measured or estimated most
frequently:
Process energy and power consumption
Penetration rate
Lecture 30
CONTINUOUS MINERS – AN UNIVERSAL
CHOICE.
1.Idealized output
o Sizing
o
o Selection of supplier
FACTORS AFFECTING FOR THIS
SELECTION
Type of deposit
Size of deposit
Length
Width
Depth
Location of deposit
Production parameter
Project life
Capital available
Performance factors
PRIMARY FACTORS ARE...
DISTANCE
GRADIENT/TERRAIN NATURE(FLAT/UNDULATION/SLOPE)
TONNAGE
CAPITAL AVAILABLE
Fill factor for sizes in between will be proportionate to above. Use of dragline in cat – 5
material is not recommended.
Contd…
5.(a) electric rope shovel bucket
cycle time:
Category of material (time in minutes)
(1800 swing angle) (900 swing angle)
Cat – I 0.55 0.44
Cat – II 0.50 0.47
Cat – III 0.61 0.50
Cat - IV 0.64 0.53
Cat – V 0.67 0.56
Contd…
(b) Hydraulic Shovel Bucket cycle time:
Assuming
50% OB : CAT – III
Draglines size Swing angle 5O% OB : CAT – IV
Annual output in
million cubic metre
10/70 900 1.30
1200 1.18
1200 2.46
1200 3.00
Contd…
Assuming
5.0 cu m 35 t RD 0.86
10.0 cu m 85 t RD 1.80
Available hours
Utilized hours
MTBF = -------------------------
Failure frequency
Where MTBF is Mean Time Between Failures that describes reliability of the equipment.
Example: if in a month 630 hours the equipment is utilized and 2 times it met a breakdown then MTBT is 630/2=315 hours.
Repair hours
MTTR = -----------------------------
Failure frequency
Where MTTR is Mean Time To Repair that describes the maintainability of equipment and maintenance efficiency of the
organization.
Example: if the equipment fails 3 times and 5 hours ,2 hours,8 hours takes to repair it respectively , then
MTTR=(5+2+8)/3=5 hours.
So at average it takes 5 hours to repair if it fails.
EXPERT SYSTEM FOR EQUIPMENT
PLANNING AND UTILIZATION
LECTURE 32
EXPERT SYSTEM:
DEFINITION:
Stores all relevant information, data, rules, cases, and relationships used by the
expert system
Inference Engine
The part that applies the knowledge to the problem .
Seeks information and relationships from the knowledge base and provides answers,
predictions, and suggestions in the way a human expert would.
User interface
Rule
A conditional statement that links given conditions to actions or outcomes
COMPONENTS:
Explanation Inference
facility engine
Knowledge
Knowledge base User
base acquisition interface
facility
Experts User
Participants in Expert Systems
Development and Use
Domain expert
The individual or group whose expertise and knowledge is
captured for use in an expert system
Knowledge user
The individual or group who uses and benefits from the expert
system
Knowledge engineer
Someone trained or experienced in the design, development,
implementation, and maintenance of an expert system
Expert
system
Knowledge engineer
Domain expert Knowledge user
ES in planning....
Selection of method of mining
- what method is best suited to the particular condition among the available methods.
Selection of equipment
LECTURE 34
INNOVATIONS...
Rock breakers
Highwall mining
Deep opencast mining
Ocean mining
Manless mining
ROLF= remotely operated longwall face
Robotics in mining – caterpillar is developing robots for
mining operations ( AUTODIG).
FEASIBILITY REPORT and DETAILED
PROJECT REPORT(DPR)
FEASIBILITY REPORT
“Feasibility Report is studying a situation and a plan to do
something about it, and then determines whether the plan is
"feasible" and whether it is practical.”
Processing method
Geometry
Geography
Exploration
Information on general project
Economics:
Markets
Transportation
Utilities
Land and mineral rights
Water
Labor
Governmental consideration
Financing
Mining method selection:
Physical control
Selectivity
Preproduction requirement
Production requirement
Processing method:
Mineralogy
Alternative process
Recoveries
Plant layout
Capital and operating costs:
Capital cost:
Exploration
Mining
Mill
Operating cost:
Mining
Labor
Development
Maintenance
Mill
Administration
Overhead charges
Irrecoverable social cost
BANK FEASIBILITY REPORT:
LECTURE 38
Major source of funding is Government- state and central.
Planning commission of Government of India allocates the
funds for mining projects.
About 2/3 or 60% of mine funding is by government.
Sources:
1)by government(CIL,NLC,NMDC,TAMIN,TANMAG..)
2)by private (ADANI,RELIENCE,GRANITE
COMPANIES...)
3)by government and private ( VEDANTA..)
4)FDI (Foreign Direct Investment)-up to 51%.
5) International funding ( world bank..)
6)Soft loans
- interest is very low(<1%)
- period of repayment of the money is higher.
7)Venture capital
funding by a sole entrepreneur.
8)Contract funding
mine the mineral and give the mineral to that country and return
the money.
example:NMDC- kudremukh is funded by IRAN.
9)SAP(Special assistance program)
IMPORT OF TECHNOLOGY
LECTURE 39
developing countries: resource rich but capital and technology poor
globalization of industry.
- Urgency
LECTURE 42
MMS
“Material management system involves identification ,
procurement , storage(inventory control) and distribution of
materials.”
Key points:
- timely availability of materials/equipments
- spares control/inventory control
- capital locked in spares
STAGES OF MMS
Design stage
Determination of requirements
Procurement
Inventory control
Disposal
Stages explained....
Design stage:
Variety reduction, interchangeability, value engineering,
splitting standardization. Identify the ‘A’ item spares for reducing
the numbers of same type of item required. A,B,C analysis A:B:C
10/15 : 20/25 : 70/30 can be done by members, value, cost of
consumption, etc…
Determination of requirements:
Engineering assessments, data bank, insurance spares, all time
buy.
Procurement:
Catalogues & illustrated spare parts list, quality, warranty,
price increase, indigenization, manufacturing plans, make or buy,
contract protection for future supply
Receiving , storage and distribution:
Inspection, testing, identification, handling
preservation
Inventory control:
Safety stocks, spare bunk, forecasts, all time buy,
distribution, dynamics, consumption, control of items.
Disposal:
Modification, substitution, reclamation.
Also known as………
AUV = Annual demand X Price., For Example .if 5 spares are needs per year and
the Price of each is Rs.20,000 then AUV=5x20,000=100000.
When carrying out an ABC analysis, inventory items are valued (item cost multiplied by quantity
issued/consumed in period) with the results then ranked. The results are then grouped typically
into three bands. These bands are called ABC codes.
The relationship between the percentage of items and the percentage of AUV follows
a pattern
A – about 20 % of items account for about 80 % of the AUV
B - about 30 % of items account for about 15 % of the AUV
C - about 50 % of items account for about 5 % of the AUV.
It's basic assumption is that not all stock is equally valuable, therefore doesn't
need the same kind of attention.
So you categorise all your stock according to its cost and quantity -
and create a graph with cost shown on Y axis and quantity shown on X.
From left to right, you place your stock from highest value to lowest.
Typically, you see that a small portion of stock is the most valuable, and
therefore needs maximum attention and resources - that's called 'A'.
No/very low safety stocks Low safety stocks High safety stocks
Frequent ordering and weekly Once in 3 months Bulk ordering once in 6 months
deliveries
Accurate forecasts in material Estimates based on past data Rough estimates on planning
planning
means
2.1 Geology
2.2 Reserves
2.3 Mining Methods
2.4 Mineral Beneficiation
3. Review of Implementation of Mining Plan / Scheme
of Mining including five years Progressive Closure Plan
upto the final closure of mine.
4. Closure Plan
Geological Description
If decommissioning proposed -
dismantling and disposal of-
Building structures
Support facilities
Electric transmission line
Water line
Gas pipeline
Infrastructure-continued…
Water works
Sewer line
Underground tanks
Transportation infrastructure e.g.
Roads
Rail
Bridges
Culverts etc
Electrical Infrastructures Like
Electrical Cables,Transformers
Disposal of Mining Machinery
Void Open
Back filled
Subsidence Exploration
Management/Monitoring
Wastes Dumps
Reshaping
Covers
Acid Mine drainage
Topography
Seismicity
Climate
Tailings
Acid mine drainage toxicity
Stability
Hazardous chemical including cyanide, fuels, lubricants
DISASTER MANAGEMENT
Trust fund : Such type of trust fund probably has not yet been
established. However, if any guarantee given from such trusts so
established for the purpose, that may be acceptable.
CLAUSE OF AGREEMENT
The clause of agreement should be
2) Scoping: This stage identifies the key issues and impact that should be
further investigated. This stage also defines the boundary and time limit of the study.
4) Mitigation: This step in EIA recommends the actions to reduce and avoid
the potential adverse environmental consequences of development activities.
5) Reporting: This stage presents the result of EIA in a form of a
report to
the decision-making body and other interested parties.
8) Post monitoring: This stage comes into play once the project is
commissioned. It checks whether the impacts of the project do not exceed
the legal standards and implementation of the mitigation measures are in
the manner as described in the EIA report.
LAND USE :
ENVIRONMENTAL IMPACT MATRIX:
impact parameters are taken in the vertical column
mining operations that are involved are taken in the horizontal
row.
ratings are assigned to each of these topics in numerical values
values for impact assessment ranging from 1 to 5
Positive or negative signs are assigned to these score values to
denote beneficial or adverse effects.
product of the weightage points with the arithmetical sum of the
values of magnitude of impact will give individual score for each
of the environmental topics.
The cumulative score indicates the overall impact.
SCORE VALUES FOR IMPACT
ASSESSMENT:
Minimum : 1
Small : 2
Moderate : 3
Significant : 4
Severe : 5