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Drilling
Drilling is a operation that cuts cylindrical holes.
Video
TYPES OF DRILL PRESSES
Vertical or pillar type
Gang drill
The drill blanks are made by forging and then are twisted to
provide the torsional rigidity. Then the flutes are machined
and hardened before the final grinding of the geometry.
L
T , min
fN
MRR in Drilling
D2
MRR 3
fN , mm / min
4
Example
A hole with 40-mm diameter and 50-mm depth is to
be drilled in mild steel component. The cutting
speed can be taken as 65 m/min and the feed rate as
0.25 mm/rev. Calculate the machining time and the
material removal rate.
Some Formulae for Drilling
D
Cone height (h)
2 tan
f
Uncut chip thickness (t ) sin
2
D
Width of cut (b)
2sin
2r / D tan
Orthogonal rake angle ( ) tan
1
sin
Video
GATE- 2012
In a single pass drilling operation, a through hole of
15 mm diameter is to be drilled in a steel plate of 50
mm thickness. Drill spindle speed is 500 rpm, feed
is 0.2 mm/rev and drill point angle is 118°. Assuming
2 mm clearance at approach and exit, the total drill
time (in seconds) is