Hardware Commissioning

SIMATIC® S7 Date: 03.09.2018

SITRAIN Training for
Automation and Drives
Siemens AG 2003. All rights reserved. File: SERV1_06E.1
 Objectives

Upon completion of this chapter the participant will ...

… be able to define the preparatory steps for commissioning
... be able to interpret the diagnostic indicators for:
• power supplies
• CPUs
• I/O modules
… be able to use the Monitor / Modify Tool to monitor, modify and test I/Os

SIMATIC® S7 Date: 03.09.2018

SITRAIN Training for
Automation and Drives
Siemens AG 2003. All rights reserved. File: SERV1_06E.2
 Commissioning Checklist

• Perform a CPU memory reset.

• Carry out a complete CPU restart.

• Check the LEDs on the modules.

• Start the SIMATIC® Manager.

• Check inputs using the Monitor/Modify Variable tool.

• Check outputs using the Monitor/Modify Variable tool.

SIMATIC® S7 Date: 03.09.2018

SITRAIN Training for
Automation and Drives
Siemens AG 2003. All rights reserved. File: SERV1_06E.3
 LEDs on the S7-300™ Power Supply

LED "DC24V" State Reaction of the Power Supply

Continuous On 24 V available 24 V available

Output circuit is overloaded:

• Voltage dip,
• up to 130% (dynamic)
voltage recovery when
Flashing overload no longer exists

• Up to 130% (static)
• up to 130% (static)
voltage depression,
reduces the service life
Voltage interruption, automatic
Off Short circuit in output circuit recovery when short circuit
eliminated

Overvoltage can cause

Overvoltage or undervoltage on the
destruction.
Off primary side
With undervoltage, automatic
(permissible range: 187V to 264 VAC)
interruption.

SIMATIC® S7 Date: 03.09.2018

SITRAIN Training for
Automation and Drives
Siemens AG 2003. All rights reserved. File: SERV1_06E.4
 LEDs on the S7-300™ CPU

SIEMENS
CPU314
SF
BAF Slot
DC 5V for Memory
FRCE Card
RUN
STOP
RUN-P
RUN
STOP
M RES

SIMATIC
S7-300

Battery MPI

SIMATIC® S7 Date: 03.09.2018

SITRAIN Training for
Automation and Drives
Siemens AG 2003. All rights reserved. File: SERV1_06E.5
 LEDs on Digital Modules
S7-300™ S7-400™
Status LEDs for every individual channel

Signal state at
the terminals

• Signal state at
the terminals
(for digital inputs)

• Internal state,
before the optocoupler
(for digital outputs)

SIMATIC® S7 Date: 03.09.2018

SITRAIN Training for
Automation and Drives
Siemens AG 2003. All rights reserved. File: SERV1_06E.6
 LEDs on the S7-400™ Power Supply

"INTF“ -> Internal fault

"BAF“ -> Battery fault

"BATT1F" -> Battery 1 empty or missing
"BATT2F" -> Battery 2 empty or missing
DC 5V within tolerance limits
DC 24V within tolerance limits
FMR acknowl. switch (Fault Message Reset)

Standby switch

Battery compartment

Selection switch for battery monitoring

Voltage selector

3-pin power connection

SIMATIC® S7 Date: 03.09.2018

SITRAIN Training for
Automation and Drives
Siemens AG 2003. All rights reserved. File: SERV1_06E.7
 LEDs on the S7-400™ CPU

Fault indicators
for DP

LED "INTF" LED "INTF"

LED "EXTF" LED "EXTF"

LED "FRCE" LED "BUSF"

LED "CRST"

CPU without DP interface CPU with DP interface

SIMATIC® S7 Date: 03.09.2018

SITRAIN Training for
Automation and Drives
Siemens AG 2003. All rights reserved. File: SERV1_06E.8
 Performing a Memory Reset and Complete Restart
RUN-P

RUN
1. Set the mode selector switch to STOP.
STOP

MRES

RUN-P RUN-P
2. Hold the mode selector switch in the MRES position until
RUN RUN
the STOP LED has flashed twice slowly.
STOP
Release the mode selector switch so that it returns to STOP
the STOP position.
MRES MRES
within 1 sec
RUN-P RUN-P

RUN 3. Turn the mode selector switch to the MRES position once RUN
more until the STOP LED begins to flash quickly.
STOP Release the mode selector switch so that it returns to STOP
the STOP position.
MRES MRES

RUN-P

RUN 4. Set the mode selector switch to the RUN-P position !

(A complete restart is carried out in the transition
STOP from STOP to RUN/RUN-P)
MRES

SIMATIC® S7 Date: 03.09.2018

SITRAIN Training for
Automation and Drives
Siemens AG 2003. All rights reserved. File: SERV1_06E.9
 Calling the "Monitor/Modify Variables" Tool

SIMATIC® S7 Date: 03.09.2018

SITRAIN Training for
Automation and Drives
Siemens AG 2003. All rights reserved. File: SERV1_06E.10
 Monitoring and Modifying Variables

SIMATIC® S7 Date: 03.09.2018

SITRAIN Training for
Automation and Drives
Siemens AG 2003. All rights reserved. File: SERV1_06E.11
 Saving the Variable Table

SIMATIC® S7 Date: 03.09.2018

SITRAIN Training for
Automation and Drives
Siemens AG 2003. All rights reserved. File: SERV1_06E.12
 Opening a Variable Table and Establishing a Connection to the CPU

Accessible CPUs
Configured
Directly CPU
connected
Station11
Station (VAT from Station 2 Station 3
CPU HW Station
"Station 2")

PG

SIMATIC® S7 Date: 03.09.2018

SITRAIN Training for
Automation and Drives
Siemens AG 2003. All rights reserved. File: SERV1_06E.13
 Exercise: Testing the Wiring

Version A
16-channel training unit

Version B
32-channel training unit

SIMATIC® S7 Date: 03.09.2018

SITRAIN Training for
Automation and Drives
Siemens AG 2003. All rights reserved. File: SERV1_06E.14
 Exercise: Testing the Conveyor Model‘s Input Wiring

Version A
16-channel training unit

Version B
32-channel training unit

SIMATIC® S7 Date: 03.09.2018

SITRAIN Training for
Automation and Drives
Siemens AG 2003. All rights reserved. File: SERV1_06E.15
 Exercise: Testing the Conveyor Model‘s Output Wiring

Version A
16-channel training unit

Version B
32-channel training unit

SIMATIC® S7 Date: 03.09.2018

SITRAIN Training for
Automation and Drives
Siemens AG 2003. All rights reserved. File: SERV1_06E.16