Delta connected transformers should always be checked
before making the final closing connection. If one of the
windings is reversed, it will cause extremely high currents to circulate inside the transformer. Before making the final closure, test the connection with a voltmeter. If the windings have been connected correctly, the voltmeter should indicate 0 volts. In this example, it is assumed that the output voltage of the secondary is 240 volts. If the transformer has not been connected correctly, the voltmeter will indicate double the normal output voltage. The test does not indicate if the incorrect connection was made in the primary or secondary. It just gives an indication that there is a problem. Voltmeters are high impedance devices. It is possible for them to display a value of voltage even if the connection is correct. This is especially true if the primary winding is connected as wye instead of delta. It is not uncommon for the voltmeter to indicate the normal output voltage of the transformer if the connection is correct. If the connection is incorrect, however, it will indicate twice the normal output voltage. A high-leg is produced by center tapping one winding of a delta connected three-phase transformer. The center tap is grounded and becomes the neutral conductor for single- phase loads. A very common connection provides a three- phase line-to-line voltage of 240 volts. A voltage of 120 volts is produced between the center tap and the two three-phase lines connected to the tapped secondary. The high-leg exhibits a voltage of 208 volts between(120 3 )the neutral it and conductor . The National Electrical Code requires that the high-leg be durably and permanently marked with the color orange or by some other effective means when the high-leg enters where a connection is made with the neutral conductor. If the neutral conductor is not present it is not necessary to mark the high- leg by an orange conductor. High-leg delta connections generally have one transformer with a higher kVA rating than the others. Assume that a business has a three-phase power requirement of 50 kVA and a single-phase power requirement of 30 kVA. The three-phase load would require three transformers rated at 16.7 kVA each (50 / 3). Therefore, two of the transformers would have a minimum rating of 16.7 kVA and the third would have a minimum rating of 46.7 kVA (16.7 + 30) A very popular three-phase transformer connection is the open-delta connection. This connection is favored for small businesses that require three-phase power because only two transformers are needed for the connection. When the open-delta connection is used, the transformer ratings must be reduced. An open-delta connection can provide on 86.6% of the total kVA capacity of the two transformers. Example 1: Assume that two transformers rated at 25 kVA each have been connected in open-delta. The total output capacity of the two transformers is 43.3 kVA (25 kVA + 25 kVA = 50 kVA) (50 kVA x 0.866 = 43.3 kVA).
Example 2: A small business requires 70 kVA of three-phase
power. What is the minimum transformer size for two transformers 70 kVAthat are to be connected in open-delta? 80.8 kVA 80.8 kVA 40.4 kVA 0.866 2
Each transformer must have a minimum capacity of 40.4 kVA.
Open-delta connections are frequently employed to supply both three-phase and single-phase power. This is the same as the high-leg connection of a closed delta. The transformers must be de-rated as before. In this example, the three-phase power requirement is 25 kVA and the single-phase power requirement is 35 kVA. First determine the transformer size necessary to supply the three-phase load. 25 kVA 28.9 kVA 28.9 kVA 14.5 kVA 0.866 2 Add the single-phase power requirement to the center-tapped transformer.
14.5 kVA 35 kVA 49.5 kVA
High-leg open-delta connections can be easily identified by the size of the two transformers. The smaller transformer supplies its share of the three-phase load and the larger transformer supplies its share of the three-phase load plus the single-phase load. It is possible for an open-delta connected transformer to be connected incorrectly and still operate. Since the delta is never closed, high circulating currents will not occur. However, if one transformer has been center tapped to provide power for single- phase loads, the high-leg voltage will be about 328 volts instead of 208 volts. 208V 120V 328V Another common three-phase connection that involves the use of only two transformers is the T-connection. One transformer is called the MAIN transformer and contains a center tap on both the primary and secondary windings. The second transformer is called the TEASER transformer. The teaser transformer contains only 86.6% of the turns of the main transformer, or(an0 .5 x 3 ) 86.6% voltage tap. The main advantage of the T- connected transformer is that it can provide a three-phase 4- wire output similar to a wye connected secondary with center tap. T-connected transformers exhibit very stable voltage characteristics. A T-connection can be made in the field provided two transformers with the proper taps are available, but most are supplied as a single unit. Most transformers provide taps on the primary that permit an adjustment for the primary voltage. The nameplate indicates that the transformer has a primary voltage rating of 480 volts. In many areas, the voltage may actually be more than or less than that amount. When making connection, the taps that are the closest match to the actual voltage should be used. The Scott connection is very similar to the T-connection in that it contains both a main and teaser transformer. Like the T- connection, the teaser transformer contains 86.6% of the turns of the main transformer or an 86.6% voltage tap. The Scott connection is used to convert three-phase power into two-phase power, or two-phase power into three-phase power. In a two- phase power system, the voltages are 90° out-of-phase with each other. The zig-zag or interconnected wye transformer is primarily used for grounding purposes. The zig-zag transformer is basically a three-phase autotransformer with its windings divided into six equal parts. In the event of a fault current, the zig-zag connection forces the current to flow equally in the three legs of the autotransformer. This offers minimum impedance to ground.