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KUMAR CHATURVEDULA
DIRECT INDUCTION HEATING
In this, currents are induced in the charge itself. This is usually used
in furnaces for smelting (extraction of metal from ore), melting of
metals etc.
This requires very high frequency supply.
They are classified as core and coreless type induction furnaces.
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INDIRECT INDUCTION HEATING
(Example :- Oven)
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Operation
Limitations:-
1) Poor Power factor
2) Complicated Construction
Applications:-
It is used for general heat treatment of metallic and other charges.
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CORE TYPE OF INDUCTION FURNACE
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DIRECT CORE TYPE INDUCTION FURNACE
Advantage-
Highly efficient.
Low operating cost.
Temperature control is simple.
Comparatively higher p.f
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Vertical Core Type Ajax-Wyatt
Furnace
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Construction :-
The limitation of core type induction furnace can be eliminated by use of vertical
type furnace called Ajax-wyatt Furnace.
The furnace is narrow V-shaped.
V – shaped tendency of the molten metal is to get itself accumulated at the bottom
and this helps at least a small amount of charge to be present for the secondary
circuit to be completed.
The probability of the discontinuity of the circuit is thus found to be less.
Pinch effects occurs in it.
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-
OPERATION:
Advantage-
Highly efficient.
Low operating cost.
Temperature control is simple.
Comparatively higher p.f
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INDIRECT CORE TYPE INDUCTION FURNACE
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CORELESS TYPE INDUCTION FURNACE
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Coreless Type Consists of 3 parts
1) Primary coil 2) Ceramic crucible 3) Frame
*No iron core
*Primary coil is fed with ac supply
*Eddy current is induced within the charge
*Eddy current produces heating of the charge
*High frequency supply is to be used (flux density is low)
*High frequency increases resistance due to skin effect
resulting
in high primary copper loss
*No magnetic core results in very low p.f (between 0.1-
0.3)
*Static r is employed to improve p.f
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Use-
1) Steel production
2) Melting non-ferrous metals
3) Electronic industry
Advantages
Simple method to control
Semi skilled labor can handle
Fast operation
Required less space
Easy to maintain
Controllable by electrical clock or else
No oxidation
Can be used intermittently
Low cost / economical
Precise control of power
Low melting time
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Requirement of Good Electrode Material
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ELECTRIC RESISTANCE FURNACE
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TEMPERATURE CONTROL OF HEATING
FURNACE
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