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Analysis
&
Enhancement of
Co-Generation Plant
By
Engineer Sher Khan Khoso
Introduction
2
Introduction
5
Rankine Cycle
• The model and
practical cycle for
vapor power cycles is
the Rankine cycle.
• The working fluid used
in Rankine cycle is
water
• The main component
used in this cycle as
shown in schematic
diagram .
6
T-S Diagram
7
Energy Analysis of Ideal Rankine
MSM Power Cycle
• In Matiari Sugar Mills, the co-generation plant having
maximum electric generating capacity is 9.5MW, Plant
utilization is about 4MW. Upgrading plant various
stages.
11
Enhance Thermal Efficiency of
Fibrizer Turbine
• A large amount of energy utilize in sugar mill on cane
preparation and saving of energy on cane preparation
create a significant effect on overall factory output.
• During season 2016-17, a new 2.5 MW Shinko was
installed resulting reduction in steam consumption from
68kW/TFH to 62 kW/TFH.
• Thermal cycle efficiency raise up to 2% by decreasing the
exhaust steam temperature 300C and working area of
turbine increased.
• . 2017-18 2016-17 2015 – 16 2014 -15 2013 – 14
Nil Nil 04:05 99:35 18:50
12
Enhance Thermal Efficiency of
Mill House Turbines
• During season 2017-18, all mill house turbines replaced
with new Shinko turbines capacity 650 kW, with efficient
double helical gear wheels and pinions.
• Overall performance of turbines found superbly.
• Thermal efficiency of turbines increased by 3% , by
Reducing exhaust steam temperature of turbines from
2300C to 2000C.
• Steam consumption of turbines decreases from 16
kg/kWH to 14 kg/kWH.
2017-18 2016-17 2015-16 2014 -15 2013 – 14
NIL 11 : 40 19 : 50 04 : 40 17 : 05
13
How to increase the Efficiency of
Rankine cycle?
The basic idea behind all the modifications to
increase the thermal efficiency of a power cycle is
same,
Increase the average temperature at which heat is
transferred to the working fluid in the boiler
Or decrease the average temperature at which
heat is rejected from the working fluid in the
condenser.
Average fluid temperature should be high during
heat addition and as low as possible during heat
rejection 14
Simulation Modeling
15
Conclusion
16
17