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INTRODUCTION OF

THERMAL POWER PLANT JAMSHORO


POWER GENERATION INDUSTRY OF PAKISTAN

Total installed Capacity : 22477 MW

Thermal Power Generation: 15454 MW (67.7 %)

Hydel Power Generation: 6556 MW (28.7 %)

Nuclear Power Generation: 787 MW (3.5 %)

(Source : HCIP, 2012, Pakistan energy yearbook, pp.81)


THERMAL POWER GENERATION INDUSTRY OF PAKISTAN

GENCOs: 4,720 MW (30.55 %)

KESC: 2,381 MW (15.4 %)

Private sector (IPPs) 8,353 MW (54.05 %)

(Source : HCIP, 2012, Pakistan energy yearbook, pp.81)


Ideal Rankine cycle

Described in 1859 by the Scottish engineer William J.M. Rankine

1-2 Isentropic compression on pump

2-3 Constant pressure, heat addition in a boiler

3-4 Isentropic explanation in a turbine

4-1 Constant pressure heat rejection in a condenser


Ideal reheat Rankine cycle
FACTORS AFFECTING THE RANKINE CYCLE
PERFORMANCE
1. Lowering the condenser pressure (Lowers Tlow, avg)
FACTORS AFFECTING THE RANKINE CYCLE
PERFORMANCE
2.Superheating the steam to high temperatures
(Increases Thigh, avg)
FACTORS AFFECTING THE RANKINE CYCLE
PERFORMANCE
3. Increasing the boiler pressure (Increases Thigh, avg)
Supercritical Rankine cycle
INTRODUCTION OF
THERMAL POWER PLANT JAMSHORO

Commissioning 1988-91.

Installed capacity 880 MW

De-aerated capacity 710 MW

Unit # 1 250 MW , Oil Fired

Unit # 2, 3&4 210 MW each , Oil

& gas (dual) fired


Process flow diagram of unit # 2,3 &4
UNIT # 2,3&4 (CHINESE)
Plant description (designed condition)
 Type : Subcritical, reheat type (N210-132/538/838)
 Fuel: Furnace oil & natural gas (CH4)
 Capacity: 210 MW
 Net plant efficiency: 32.30 %
 Main steam flow : 680 t/h
 Main steam pressure: 132 kg/cm2
 Main steam temperature: 538 0C
 Reheat steam pressure: 24.5 kg/cm2
 Reheat steam temperature: 538 0C
 Condenser pressure: 11.23 kPa
6.6 kV auxiliaries

 1. Boiler feed water pumps 03 (02 in operation and 01 on standby)

 2. Condensate pumps 03 (02 in operation and 01 on standby)

 3. Circulating water pumps 03 (02 in operation and 01 on standby)

 4. Forced draft fans (02 in operation)

 5. Induced draft fan (02 in operation)

 6. Gas recalculating fans (02 in operation)


INTRODUCTION OF MAIN PLANT COMPONENTS

Steam turbine

 Type: Reheat condensing tandem compound


 Three cylinders
 HPT (12 stages,1 impulse & 11 reaction)
 IPT(10 stages, reaction)
 LPT(10 Stages reaction)
 3000 rpm
 08 no of extractions/bleeding
Turbo-generator
Boiler

 Type: Vertical, balanced draught furnace, corner fired

 Fuel: Oil, gas and both (dual)

 Capacity: 680 t/h

 Flue exhaust temperature: 140 0C

 Air flow : 583250 Nm3/hr


Boiler fittings
Condenser

 No of tubes : 18000

 Two sides (A/B)

 Vacuum: 682 mmHg

 Tube material: Copper & S.S

 CW flow: 26000 t/h


Surface condenser
Pumps

 Condensate pump

 Boiler feed pump

 CW pump

 LP heater drain pum

 Stator cooling water pump

 BCW pump
Feed water heaters
LP heater

HP heater

Dearetor
Cooling tower
Q&A
Thanks

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