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Screw Thread
Screw Thread Terminology
Methods of Measuring Effective Diameter or Pitch Diameter of Screw Thread
Micrometer method
One wire, two wire or three wire ( or rod) method
One wire is placed between two threads at one side and on the other side the anvil of the measuring micrometer
contacts the crests
First the micrometer reading is noted on a standard gauge whose dimension is nearly same as to be obtained by this
method.
Actual measurement over wire on one side and threads on other side
= Size of gauge ± difference in two micrometer readings
Two Wire Method
Two wires or rods of identical diameter are placed between the flanks of the threads and the distance over the outside
of these wires are measured.
Then the effective diameter , E = T+P
Where T = Dimension under the wires = M – 2d
M = Dimension over the wires
d = Diameter of each wire
P = Difference between the effective diameter and diameter under the wires
P is a value which depends on diameter of wire, pitch and angle of screw thread
Here, three wires of exactly known diameter are used, one on one side and the two on the other side. The wires may be
held in hand or hung from a stand so as to ensure freedom to the wires to adjust themselves under micrometer pressure.
H = DE Cot ɵ/2 = p/2 Cot ɵ/2 and CD = H/2 = p/4 Cot ɵ/2
ɵ = 55°, depth of thread = 0.64p, so that E = D – 0.64p and Cosec ɵ/2 = 2.1657, Cot ɵ/2= 1.921
M = E + d [1+ Cosec ɵ/2] – p/2 cot ɵ/2 = D – 0.64p + d ( 1+2.1657) – p/2 (1.921)
= D + 3.1657d – 1.6005p, Where D = Outside diameter
Value of M can be measured practically and then compared with the theoretical values with the help of formulae
derived above . After finding correct value of M and knowing d, E can be found out.
Expression for Best Size Wire
The best size wire is one, in which case the wire makes contact with the thread flank, i.e, the contact points of the
wires should be, on the pitch line or effective diameter.
In triangle OAB, Sin BOA = AB/OB or, Sin (90- ɵ/2) = AB/OB
(1)Rake correction
(2) Compression correction