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FORMWORK
◦ When concrete is placed, it is in
plastic state. It requires to be
supported by temporary
supports & casings of desired
shape till it becomes sufficiently
strong to support its own weight.
This is known as formwork or
forms or shuttering.
◦ It is provisional structure with all
necessary pressure withstanding
support elements built to form &
contain freshly poured
concrete. It is surface, supports
& framing used to define shape
of concrete until concrete is
selfsupporting.
◦ Actually formwork is reverse
shape of concrete member
which is to be cast.
◦ Term moulds is sometimes used
to indicate formwork of
relatively small units such as
lintels, window sill, cornices etc.
◦ For circular works such as arch,
vault, dome term centring is
generally used. Construction of
formwork involves considerable
expenditure of time & material.
◦ To reduce expenditure, it is
necessary to design
economical types of formwork
& mechanize its construction.
◦ REQUIREMENTS OF FORMWORK
◦ A good formwork should suitably have
following major requirements broadly:
1. Easy Removal
2. Economy
3. Less Leakage
4. Quality
5. Rigidity
6. Smooth Surface
7. Strength
8. Support
01. Easy Removal
◦ Design should be such that it can be
removed easily with least amount of
hammering.
◦ This will also prevent possible damage to
concrete which has not become
sufficiently hard.
◦ Further, if removal is easy, it can be
made fit for reuse with little expenditure.
When concrete has reached certain
required strength, the form is no longer
needed & is removed.
Operation of removing form work is
commonly known as stripping.
When stripping takes place, components
of form work are removed & then reused
for forms of another part of structures.
Such forms, whose components can be
reused several times, are known as
panel forms.
02. Economy
◦ It is to be noted that formwork does not
contribute to stability of finished structure
& hence it will be desirable to bring
down cost to minimum consistent with
safety. Following steps can be adopted
to effect economy of form work :
◦ Reduction in number of irregular shapes
◦ Standardizing room dimensions
◦ Use of components parts of commercial
sizes
◦ Putting formwork in use again as early as
possible Formwork should be
constructed of that material which is
easily available at low cost & which can
be reused for several times.
03. Less Leakages
◦ Formwork should be so arranged that
there is minimum of leakage through
joints. This is achieved by providing tight
joint between adjacent sections of
formwork
04. Quality
◦ Forms should be designed & built
accurately so that the desired size,
shape & finish of concrete is
attained.Design should be such that it
can be removed easily with least
amount of hammering.
05. Rigidity
◦ Formwork should be rigid enough so as
to retain shape without any appreciable
deformation. For visible surfaces in
completed work the deflection is limited
to 1/300 of span & for hidden surface, to
1/15 span. It should also be noted that
rigid form work will be robust & stiff
enough to allow repeated use.
06. Smooth Surface
◦ Inside surface of formwork should be
smooth so as to turn out a good
concrete surface. This is achieved by
applying crude oil or soft soap solution
to inside surface of form work.
02. Economy 04. Quality
◦ It is to be noted that formwork does ◦ Forms should be designed & built
not contribute to stability of finished accurately so that the desired size,
structure & hence it will be desirable shape & finish of concrete is
to bring down cost to minimum attained.Design should be such that
consistent with safety. Following steps it can be removed easily with least
can be adopted to effect economy amount of hammering.
of form work :
05. Rigidity
◦ Reduction in number of irregular
shapes ◦ Formwork should be rigid enough so
as to retain shape without any
◦ Standardizing room dimensions appreciable deformation. For visible
surfaces in completed work the
◦ Use of components parts of deflection is limited to 1/300 of span
commercial sizes & for hidden surface, to 1/15 span. It
should also be noted that rigid form
◦ Putting formwork in use again as work will be robust & stiff enough to
early as possible Formwork should be allow repeated use.
constructed of that material which is
easily available at low cost & which 06. Smooth Surface
can be reused for several times.
◦ Inside surface of formwork should be
03. Less Leakages smooth so as to turn out a good
concrete surface. This is achieved by
◦ Formwork should be so arranged applying crude oil or soft soap
that there is minimum of leakage solution to inside surface of form
through joints. This is achieved by work.
providing tight joint between
adjacent sections of formwork
07. Strength ◦ Non-yielding support
◦ Formwork should be sufficiently strong TYPES OF FORMWORK
enough to bear dead load of wet
concrete as well as weight of ◦ Usual materials which are employed in
equipment, labour etc. required for preparation of formwork are steel &
placing & compacting concrete. timber. Formwork is also sometimes
prepared from aluminium, precast
◦ This required careful design of concrete or fibre glass for cast in situ
formwork. Over estimation of loads members involving curved surfaces.
result into expensive formwork & under
estimation of loads result into failure of ◦ Traditional / Timber Formwork
form work. ◦ Steel Formwork
◦ Loads on vertical forms are to be ◦ Climbing Formwork or Sliding Formwork
assessed from various consideration or Slip Forming
such as :
◦ Density of concrete ◦ Permanent Formwork
◦ Dimensions of sections ◦ Special Formwork
◦ Concrete temperature ◦ Table Form
◦ Slump of concrete
◦ Ganged Panel Form
◦ Reinforcement details
◦ Stiffness of forms and ◦ Tunnel Form
◦ Rate of pouring of concrete ◦ Doka Formwork System
Supports
◦ Formwork should rest on:
◦ Sound
◦ Hard &
Timber formwork
Steel formwork
Slip formwork
Permanent formwork
Tunnel formwork
UNDERPINING be provided to structure to make it
safe for carrying out process of
◦ Placing of new foundation below underpinning.
existing foundation or process of
strengthening existing foundation is ◦ Structure should be carefully
known as underpinning of examined before underpinning is
foundations. commenced & poor masonry work
should be suitably rectified
Following situations demands
underpinning: ◦ Necessary to carry out urgent repairs
such as grouting of cracks, insertion of
◦ Building with deep foundations is to tie rods between walls etc. before
be constructed adjoining to existing commencing.
building
◦ Levels may be marked on structure &
◦ Placing of new foundation below movement of structure should be
existing foundation or process of checked & recorded
strengthening existing foundation is
known as underpinning of ◦ It is an art rather than science. Due to
foundations. advance made in science of soil
mechanics, much guess work is
◦ Following situations demands eliminated.
underpinning:
◦ When RS Joist is used as needle,
◦ Building with deep foundations is to bearing plate is provided to avoid
be constructed adjoining to existing crushing of masonry
building
Points to be noted:
◦ Necessary shoring & strutting should
METHOD OF UNDERPINNING ◦ It is desirable to carry out new
foundation work in concrete
◦ Pit Method
◦ If space to support needles on outside
◦ Pile Method is not available, cantilever needles,
projecting inside & provided with
◦ Miscellaneous Methods fulcrums & loading, may be may be
Pit Method adopted. Hydraulic jack is placed
between needles & fulcrum
◦ Existing wall is divided into suitable
section of width about 1.2 to 1.5m Pile Method
◦ Holes are then made in existing wall ◦ In this method piles are driven along
both sides of existing wall & then
◦ Needles with bearing plates are then needles in form of pile caps are
inserted through these holes & provided through existing wall
supported on jacks.
◦ Thus existing wall is relieved of loads
◦ Pit is excavated & existing foundation coming on it.
is taken up to required level
◦ Useful in
◦ Following precautions are necessary:
◦ Clayey soils
◦ One section should be excavated at
a time ◦ Water logged areas &