Automation and Drives

SINUMERIK 802D sl

Overview

Example

Hardware

Start-up

CNC

HMI

PLC
SINUMERIK 802D
Basic packages

New
Solution line
Customer benefits

Backup
 Automation and Drives

The SINUMERIK 802 system environment

SINUMERIK 802D sl

Overview

Example 802S/C Base line 802D Solution line

Hardware

Start-up

CNC

HMI

PLC

Basic packages

New

Customer benefits

Backup

Up to 3 axes + 1 spindle, Up to 4 axes + 1 spindle,

1 channel, 1 mode group or 3 axes +2 spindles
1 channel, 1 mode group
 Automation and Drives

Example for a Turning application (TTL encoder)

SINUMERIK 802D sl 802D sl PCU MCP I/O Modules SINAMICS

Overview

Example

Hardware

Start-up

CNC SMC
30
HMI

PLC

Basic packages TTL

New Encoder
CNC
Customer benefits
Keyboard
Backup
DRIVE CLiQ Sp
PROFIBUS
X
Power cable
Z 1PH7
Signal cable
1FK7 Feed Motors Spindle
 Automation and Drives

Example for a Milling application

SINUMERIK 802D sl 802D sl PCU MCP I/O Modules SINAMICS

Overview

Example

Hardware

Start-up

CNC

HMI

PLC

Basic packages

New
CNC
Customer benefits
Keyboard
Backup
DRIVE CLiQ Sp
X
PROFIBUS YZ
Power cable 1PH7
Signal cable 1FK7 Feed Motors Spindle
 Automation and Drives

Example for a Turning application (with MCPA)

802D sl PCU with I/O Modules SINAMICS
SINUMERIK 802D sl MCP
MCPA board
Overview

Example

Hardware

Start-up Analog
Drive
CNC

HMI

PLC

Basic packages

New SMC Sp
CNC 30
Customer benefits
Keyboard
Backup
DRIVE CLiQ
X DC or
PROFIBUS
Z TTL Induction
Power cable
Signal cable
1FK7 Feed Motors Encoder motor
 Automation and Drives

Example for a Milling application (MCPA)

802D sl PCU with I/O Modules SINAMICS
SINUMERIK 802D sl MCP
MCPA board
Overview

Example

Hardware

Start-up Analog
CNC Drive
HMI

PLC

Basic packages

New
Sp
CNC SMC
Customer benefits
Keyboard 30
Backup
DRIVE CLiQ
X DC or
PROFIBUS
Y Induction
Power cable Z TTL
Signal cable 1FK7 Feed Motors Encoder motor
 Automation and Drives

SINUMERIK 802D sl - a solution for all

SINUMERIK 802D sl

Overview Simple and space saving

Example design
Hardware
Economic wiring
Easy and fast start-up
Start-up
Easy PLC programming
CNC
with display on board
HMI Single source supply and
PLC support
Basic packages
Innovative system design
Easy to operate
New
Additional business
Customer benefits
potential by reaching new
Backup markets
 Automation and Drives

The PCU is the heart of the system

SINUMERIK 802D sl

Overview 802D sl PCU = Panel Control Unit of

Example the SINUMERIK 802D solution line
Hardware
 The hardware of the SINUMERIK
Start-up
802D sl is just the operator panel
CNC
 one unit for NC, PLC, HMI,
HMI Drive controller and
PLC communication functions
Basic packages
 no customer’s assembly

New
 Therefore the SINUMERIK 802D sl
Customer benefits
offers
Backup  optimized performance / product
fit
 high quality and reliability
 easy start-up
 Automation and Drives

High quality and reliability

SINUMERIK 802D sl

Overview
 TFT display
Example  Maintenance friendly
Hardware  no harddisk
Start-up
 no batteries
 no fan
CNC
 long life panel backlights
HMI

PLC  24V DC power supply with wide

Basic packages input tolerances +20% / -15%
New
 Front protection IP65
Customer benefits
 panel control unit
Backup
 keyboards
 Automation and Drives

Rear view of panel control unit (PCU)

SINUMERIK 802D sl

Overview  Extremely low depth for mounting

Example
 Alltypical NC interfaces
Hardware
on board
Start-up
 Ethernet
CNC  RS 232C
HMI  keyboard
PLC  PROFIBUS
 Drive-CLIQ
Basic packages
 Handwheel
New
 NC-IOs (under preparation)
Customer benefits

Backup  Additional
option slot for
MCPA-module for connecting
of ± 10V and MCP 802D sl
(under preparation)
 Automation and Drives

PLC I/O module PP 72/48

SINUMERIK 802D sl

Overview

Example  72 digital inputs (24V)

Hardware
 48 digital outputs (24V, 0.25A)
Start-up
 50pin standard connectors for inputs
CNC

HMI and outputs

PLC  Up to 3 boards possible (216 I / 144 O)
Basic packages
 Communication via PROFIBUS
New

Customer benefits

Backup
 Automation and Drives

Easy start-up

SINUMERIK 802D sl
 Pre-configured system
Overview

Example  Standard PC is sufficient

Hardware  toolbox on CD-ROM
Start-up
 Start-up data can be
CNC
stored / retrieved on a
HMI
standard “CF-card”
PLC  easy data back-up
Basic packages  fast series start-up
New  Execution from

Customer benefits
external part programs
Backup
 Automation and Drives

Technical data CNC

SINUMERIK 802D sl  Technologies: turning and milling / drilling

 Up to 4 axes + 1 spindle or 3 axes + 1 spindle + 1 auxiliary Spindle
Overview
with TRANSMIT / TRACYL as standard function
Example
 Max. 4 axes simultaneous interpolation
Hardware
 Up to 64 tools (128 for version pro), with “tool life monitoring” as std.
Start-up
 1 MB (10 MB for version pro) part program memory (>128 MB with
CNC
CF card or other on the market available storage size >1 GB)
HMI
 CF card drive built-in in the front (complete backup, storage and
PLC
execution of part programs possible from CF card)
Basic packages
 G-code of SIEMENS plus ISO dialect mode (G291)
New
 Rotary axis
Customer benefits
 Polar coordinate programming
Backup
 Look ahead, 50 blocks (plus) 100 blocks (pro)
 Rigid tapping
 Frame concept (rot, trans, scale, mirror)
 Automation and Drives

Automatic tool life monitoring

SINUMERIK 802D sl For each tool a maximum cutting time and/or quantity of
Overview workpieces can be monitored now as standard function for
Example plus/pro
Hardware

Start-up

CNC

HMI

PLC

Basic packages

New

Customer benefits

Backup

 When the pre-warning limit is reached a PLC alarm is generated

 When the setpoint limit is reached the tool will be blocked for next
use
 Automation and Drives

Easy handling of programs by copy/paste

SINUMERIK 802D sl
The complete program storage project can be viewed at
Overview
the control
Example

Hardware

Start-up

CNC

HMI

PLC

Basic packages

New

Customer benefits

Backup  Display of actual status on CF-card and internal memory store

 Easy identification of variable programs
 One windows for convenient comparison
 Easy copy and paste function of programs
 Automation and Drives

Technical data HMI

SINUMERIK 802D sl
 10.4” TFT flat color screen as standard
Overview
 2 x 8 softkeys, 6 hotkeys for user areas
Example
 G-Code programming with graphical cycle and blue-print
Hardware
programming (contour program) support
Start-up
 Quick and easy setting-up functions
CNC

HMI  Pocket calculator, stop watch, part counter, spindle load meter
PLC  Graphical program simulation with clear distinction between
Basic packages rapid and feed movements
New
 Onboard help system
Customer benefits
 Onboard ladder display
Backup
 Oscilloscope function for recording important diagnostic data
 2 languages switcheable online
 Automation and Drives

Comprehensive graphical cycle support

SINUMERIK 802D sl

Overview The SINUMERIK 802D offers more than 20 cycles for

Example Turning, Milling and Drilling as standard
Hardware

Start-up

CNC

HMI

PLC

Basic packages

New

Customer benefits

Backup Example of a milling cycle: Example of a turning cycle:

Milling pattern for slots Grooving
 Automation and Drives

Contour section programming

SINUMERIK 802D sl
Significant programming assistance in case of missing
Overview geometrical data in your part drawing
Example

Hardware

Start-up

CNC

HMI

PLC

Basic packages

New

Customer benefits

Backup
 Typical contour sections to select from
 E.g. contour section of circle / circle / circle with known start point, end
point and radii but unknown location of center point of enclosed circle
 Much faster than pure G-Code programming
 Automation and Drives

Technical data PLC

SINUMERIK 802D sl
 S7-200 with ladder-programming
Overview
 Equivalent to CPU 224
Example
 Up to 6.000 steps, 0.1µs / step
Hardware
 3072 flags, 40 timers (64 version pro), 32 counters (64 version pro),
Start-up

CNC  64 user alarms

HMI  Up to 216 inputs, 144 outputs – 3 PP-modules possible
PLC  Enhanced PLC - NC communication
Basic packages
 Selection of part programs by PLC signal, with program list
New
 Easy program handling between CF-card and controller copy/paste
Customer benefits
 PLC project completely stored in 802D sl
Backup
 Programming tool based on MicroWin, included on Toolbox-on-CD
 Automation and Drives

Quick diagnosis with onboard Ladder display

SINUMERIK 802D sl
The complete PLC project can be viewed at the control
Overview

Example

Hardware

Start-up

CNC

HMI

PLC

Basic packages

New

Customer benefits
 Display of actual variable status
Backup
 Easy identification of variable usage by cross reference list
 Two windows for convenient comparison of subroutines
 For safety reasons editing of the PLC project is done on the PC
 Automation and Drives

Basic packages

SINUMERIK 802D sl  Basic packages are not longer available – why?

Overview
 Control units for the drives is now included in the NC
Example

Hardware  Selection possible between:

 PCU plus / pro
Start-up
 Keyboard horizontal / vertical
CNC  MCP 802D/ 802D sl + MCPA
 PP from 1 till 3 pc
HMI
 SINAMICS in different components
PLC
 SIZER available
Basic packages

New  To much packages will confuse the customers to find out the
Customer benefits right configuration
Backup
 For high quantity customer still packages are possible (>100)
 Automation and Drives

features of SINUMERIK 802D solution line

SINUMERIK 802D sl CNC

 Improved program processing speed
Overview
 Part programs execution from CF card
Example
 Increased internal memory (version plus/pro)
Hardware
 Increased number of look ahead blocks (version pro)
Start-up  Entire drive controller now located on PCU itself
CNC  One PLC controlled axis (under preparation)
HMI

PLC
HMI
 Local CF card can be plugged in or out in power on condition
Basic packages
 Local CF-card for program storage and start-up files
New
 RCS802 remote diagnosis/control for servicing (Option)
Customer benefits
 Easy program handling by copy/paste functions
Backup  Ethernet on board (full functionality under preparation)
PLC
 Faster PLC operating
 Automation and Drives

Benefits relevant for engineering

Simple and space saving design
SINUMERIK 802D sl
 Panel control unit combining HMI, NC, PLC and communication
Overview  Drive control module is onboard the PCU
Example  Common CNC hardware and software for milling and for turning,
as well as for feed axes and for spindle with the drives
Hardware

Start-up Economic wiring

 PROFIBUS link between CNC and I/Os
CNC
 DRIVE-CLiQ link to the power sections of the drive system SINAMICS
HMI

PLC Easy and fast start-up

 Complete series start-up and data backup with CF card possible
Basic packages

New Easy PLC programming with display on board

 Ladder diagram, toolbox with standard programs library
Customer benefits
 PLC program can be now saved in S7 format directly on CF card
Backup
Single source supply and support
 CNC, drives, motors, I/Os and cabinet
 Global customer support network of SIEMENS
 Automation and Drives

Benefits relevant for sales and service

SINUMERIK 802D sl Innovative system design

 Advanced functions including look ahead, feed forward
Overview
and jerk limit are standard
Example
 Large and clearly readable color TFT display.
Hardware  With Drive-CLIQ communication wiring on Drives have reduced
Start-up  CF card for start-up and user data (part programs)
CNC Easy to operate
HMI  Tool and workpiece set-up with graphical support
 Ready for automatic tool probing (tool eye, resp. table probe)
PLC
 Cycles for milling / turning and drilling with input screens
Basic packages
 Contour section programming and simulation are standard
New
 ISO dialect mode possible
Customer benefits
Additional business potential by reaching new markets
Backup
 Couple of languages for operator screens are standard,
2 languages onboard with fast switchover
 Global sales & service network of SIEMENS
 Automation and Drives

SINAMICS drive
 Compact assembly
SINUMERIK 802D sl
(single and double-axis modules)
Overview
 Communication via Drive-CLiQ
Example

Hardware
 Information about module is inbuilt
Start-up  “Electronic” name plate for motors
CNC  Wiring comparatively less as before
HMI  A variety of encoders connection
PLC possible
Basic packages  No need for Control modules.
New
 Easy start-up with powerful STARTER
Customer benefits
tool
Backup
 Drive machine data included in
series start-up file
 Commissioning from the NC possible