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Training Presentation
EPOCH 600 Introduction
Olympus NDT is proud to introduce the latest innovation in the portable flaw
detector line:
EPOCH 600
EPOCH 600 Introduction- Overview
The EPOCH 600 provides a powerful combination of performance and
economy as a class-leading mid range flaw detector:
EN12668-1 compliant
Echo-to-Echo Measurement
with Gate 2 Tracking: standard
Screen Updates
Individual A-scans
acquired at PRF
Information Displayed
Composite A-scan Mode
Maximum Amplitude A-Scan Mode
Max Amplitude – Analyzes acquired A-scans between display
updates and displays only the A-scan with the highest gated amplitude
reading.
– Cleans up signal noise in applications where highest amplitude readings
are the key factor for inspection.
– Does not display all acquired A-scans
Screen Updates
Information Displayed
Max Amplitude Mode
Minimum Thickness A-Scan Mode
Min Thickness – Analyzes acquired A-scans between display updates
and displays only the A-scan with the minimum thickness reading.
– Cleans up signal noise ratio for more precise thickness measurements
when minimum thickness is the key factor for inspection.
– Does not display all acquired A-scans
Screen Updates
Information Displayed
Min Thickness Mode
A-Scan Averaging
Averaged A-scan – New functionality allows the operator to view an
average of acquired A-scans.
– The user can select the precision of the averaging, choosing between 2X,
4X, 8X, 16X, or 32X averaging to remove spurious noise signals from the
A-Scan while maintaining relevant signals.
– Note: At higher
averaging rates,
the screen update
rate may be less
than 60Hz
(depending on the
16X Averaging PRF value).
Averaging Off
EPOCH 600 Performance Features: Summary
The EPOCH 600 maintains the performance of current generation
EPOCH flaw detectors in a highly portable package:
Standard square wave pulser with PerfectSquare™ technology
Digital receiver filters for excellent signal to noise ratio
Digital high dynamic range receiver for unmatched signal stability
EN12668-1 compliance
Single shot waveform acquisitions up to 2000 Hz PRF
Composite, Max Amplitude and Min Thickness A-Scan Display Modes
Waveform Averaging
Optional software features including:
Standard software features including: – AWS D1.1/D1.5 Rating
– Dynamic DAC/TVG – Template Storage
– Onboard DGS/AVG – API 5UE
– Curved Surface Correction
– Waveform Averaging
– Auto or Manual PRF Adjustment
– Gate 2 Tracking and Echo to Echo – Expanded Data Logger
Measurements – Interface Gate
– Corrosion Module
– Backwall Echo Attenuator (BEA)
PHYSICAL FEATURES
Improved Display Quality
The EPOCH 600 features a new, high quality display
Horizontal Layout
Optimizes A-scan viewing area
Intuitive push-button navigation
Broad market appeal
Over 50% lighter and 40% smaller by volume than the EPOCH 1000!
Knob or Navigation Pad
The EPOCH 600 is available with either an adjustment knob or navigation
pad to meet the preference of any user!
Continuous-Position Stand
The pipe stand for the EPOCH 600 utilizes a brand new design:
Environmental Standards
IP Rated:
– IP66 (knob configuration)
– IP67 (navigation pad
configuration)
MIL-STD-810F
– Explosive Atmosphere
– Drop Test
– Storage and Operating
Temperatures
Micro SD card
– 2GB external (removable)
– 2GB internal (data retrieval
even if instrument is damaged)
Inputs and Outputs: Back of Instrument
The EPOCH 600 has several data input and output capabilities.
Analog Out
VGA Output
– 15-pin connector
Chest Harness
– Part Number: EP4/CH (U8140055)
Display Protectors
– Part Number: 600-DP (U8780297)
Both unit configurations have the same software user interface but use
different methods of parameter adjustment (knob and arrows)
General Overview Knob Lock Power Status LED
Alarm LEDs
Adjustment Knob
Function Keys
Parameter Keys
A-Scan Waveform
User Interface
Menu Groups
Micro SD Card
Indicator
Battery Indicator
Group Menu
Number
Range and
Direct Access
Parameter Box
A-scan Measurement
Gate 1
A-scan Measurement
Gate 2
Instrument Navigation
F Group Keys
– Vertical F keys activate the
corresponding Group menu
P Parameter Keys
– Horizontal P keys highlight the
parameter above for adjustment
– Horizontal P keys activate/open
the parameter function/menu
above
User Interface
Standard Group Menus
Instrument Navigation
Next Group Key
– Used to scroll through group
menus
» Allows for quick and easy
access to all the different
menu group functions
– Used to navigate through
parameters in a menu
Instrument Navigation
Direct Access Keys
– Direct access keys are located
on the left side of the keypad
– Allow direct control over
commonly adjusted parameters,
including
» Gate Position
» Screen Range
» Gain Level
» Peak Memory
» Auto-XX%
» Save
DAC/TVG Menu
Power Indicator
Gate 2 Alarm Indicator
Instrument Navigation
Adjustment Knob
– The adjustment knob on the EPOCH
600, is responsible for parameter
adjustment and value slewing.
– Allows the user to adjust values such
as angle, range, gain, velocity, etc,
up and down in either coarse or fine
increments.
Instrument Navigation
Knob Lock
– The user has the ability to lock the knob to prevent accidental parameter
value changes during an inspection.
» When the LOCK key is pressed, an indicator will show on the top of the screen
» All parameters will be locked for adjustment, indicated by a strikeout line
through the parameter text
LOCK Indicator Locked Parameter
LOCK Key
Instrument Navigation
Arrow Keys
– The arrow keys on the
navigation pad perform the
same functions as the knob and
are used for parameter
adjustment
– Adjust the value of a selected
parameter
» UP/DOWN arrows provide
coarse adjustment while the
LEFT/RIGHT arrows provide
fine adjustment
– Enter alphanumeric characters
for datalogging
Instrument Navigation
Parameter Menu Navigation
– Next Group key allows
navigation through entire menu
– In some menus, knob or
left/right arrows adjusts item
between preset values, such as
grid display modes
– In other menus, knob or
left/right arrows adjusts numeric
value of highlighted item
– Knob Version
» Once a parameter is highlighted for adjustment, the user can toggle between
Coarse and Fine adjustment of the parameter using the key.
If the parameter title is [bracketed] it is being adjusted in coarse steps.
If the parameter title is not bracketed, it is being adjusted in fine steps
Coarse Adjustment
– Navigation Pad Version
» Once a parameter is highlighted for adjustment
Double UP and DOWN arrows provide coarse adjustment
Single LEFT and RIGHT arrows provide fine adjustment
Fine Adjustment
Editable Parameters
This feature allows the user to customize the preset values that are displayed
during coarse adjustment for these specific parameters.
Editable Parameters:
– Gain Step
– Gain
– Range
– Delay
– Freq
– Angle
– Thick
– X Value
Editable Parameters- Changing Values
To change a preset value:
1. Using the NEXT GROUP key,
select the value you want to
edit and use the adjustment
knob or arrow keys to adjust
the value.
2. The values can be adjusted in
coarse or fine increments by
pressing the CHECK key or
using the corresponding arrow
keys.
3. Press [P1] to Clear the
currently selected value.
Coarse
Adjustment
Fine
Adjustment
Coarse Adjustment “Rounding”
When changing parameter values using Coarse adjustment, all digits after the
digit being adjusted are set to zero for the following parameters:
– Range
– Delay
– Zero
Fine adjustment will allow the user to modify the remaining digits.
» Resets include:
Measurement Reset – maintains data
logger, restores default parameters
Storage – clears data logger, maintains
live parameters
Master– clears data logger,
restores default parameters
(combination of Measurement and
Storage)
STRAIGHT BEAM CALIBRATION
Required Items
Transducer Cable
– A109S-RM – BCM-74-6
Test Block
Couplant
– 2214E (5-step 0.1-0.5in) – B-2
Initial Settings
First the user must set the parameters on the unit so that the correct
waveforms will show on screen.
– Basic Menu
» [P1] Velocity- 0.2320 in/µs (long. wave in steel)
» [P2] Zero- 0.000µs
» [P3] Range – 1.000 in
– Pulser Menu
» [P1] PRF Mode- Auto
» [P3] Energy- 100V
» [P4] Damping- 50 Ω
» [P5] Mode- P/E (pulse-echo)
» [P6] Pulser- Square
» [P7] Frequency- 5MHz
– Receiver Menu
» [P1] Filter- 1.5 – 8.5 MHz
» [P2] Rectification- Full
Zero Calibration
1. Set the Gain to 12.0dB
2. Move the transducer forward and backward until the echo amplitude from the 4” arc is
peaked (The Peak Memory function can be used for this by pressing [PEAK MEM])
4” 1”
Step 3/4
Calibrating for Distance
3. Position Gate 1 over the 4 in. reference
echo and use Auto-XX to adjust to 80%
screen height.
To create a file:
1. Select the file type (INC or CAL)
2. Enter the file name
3. Enter a Description, Inspector ID,
and Location note if desired
4. Enter an ID prefix if desired
(INC files only)
5. Enter the Start ID (INC files only)
6. In the Create field, choose one of
the create options shown above
the P-keys
NOTE: Fields that are required for file creation are marked with an *.
File Operations- Virtual Keypad
To enter alphanumeric characters on the EPOCH 600, the [P1] Edit
key is pressed to bring up the virtual keypad.
[P2] Open
– Opens the selected file and returns
the operator to the live screen.
Optionally, File Open & Recall can be
activated, which also sets the active
parameters of the saved ID. This is
accessed through Inst Setup >
General.
File Operations- Open Menu
[P3] Contents
– Displays the waveform,
measurements, and setup
parameters for the selected file. For
INC files, the user can select which
specific ID they want to view. Setup
data can also be viewed and recalled
from this screen.
– Pressing [P1] will toggle between the
stored waveform and setup
parameters.
File Operations- Open Menu
[P4] Summary
– Displays a list of all the saved
measurements for all the IDs in the
file. The user can also view a
statistical report of the
measurements in the file.
File Operations- Saving Data
The operator can save data whenever there is an active file and an ID
has been entered.
– The NONAME00 file is automatically created on every EP600 unit to
ensure that there is always an active “save to” location open.)
To Export a file:
1. Select Manage > Export
2. Choose the desired file and
press [NEXT GROUP]
3. Select the File Type
4. Press [NEXT GROUP],
then [P1]
File Operations- Import
The Import menu will display a list of all binary file types stored on the Micro
SD card.
– Only binary files can be imported to the EPOCH 600
To Import a file:
1. Select Manage > Import
2. Choose the desired file and
press [NEXT GROUP]
3. Press [P1] to create a name
for the imported file
– NOTE: The imported file
cannot have the same
name as a file already
stored on the instrument
4. Press [NEXT GROUP],
then [P1]
File Operations- Import/Export Summary
The chart below summarizes the different files types for Export/Import
on the EPOCH 600:
CSV No No
XML No
Yes Yes Viewable in External
Software
File Operations- XML File Export Setup
To utilize the XML file export function, the user MUST perform a one-time
setup step to import a XML Schema file from the microSD card to the
instrument
– This file allows the instrument to properly format the
XML output
To import this XML Schema file:
– Save the file E600Schema_101.xml to the microSD
card
– Install the card and turn the instrument ON
– Navigate to the Instr Setup menu and select P5 (Misc)
– Highlight “Copy XML Schema File from External SD
Card”
– Press P1 (Start) to load the file
For more information XML file formatting, contact the flaw detector group
Expanded Datalogger Option
The onboard datalogger can be enhanced to feature full corrosion style file
types through the Expanded Datalogger Option.
– P/N: EP600-XDATA (U8140150)
ASME
ASME-3
JIS
Custom
20-80
Dynamic DAC/TVG Setup
The first step in setting up DAC/TVG is to calibrate the instrument for the
intended material, inspection range and general sensitivity. This
includes:
Gain adjustment to bring first reference echo to 80% full screen height
Dynamic DAC/TVG Setup
An echo compared to a curve (in % or dB) while using scanning gain will not yield a true
digital comparison. Reference Correction automatically removes scanning gain from the
digital comparison only to allow the inspector to scan with scanning gain while still
making a correct digital comparison between the echo and the curve.
CURVE – Connects the acquired reference points with a curved line which interpolates
the attenuation of sound between each reference reflector.
STRAIGHT – Connects the acquired reference points with straight line segments.
Acquiring DAC Points
Building a DAC curve on the EPOCH 600 is fast and accurate!
NOTE: This DAC point collection is used for all DAC types
DAC/TVG Adjustments
While building a DAC curve, the EPOCH 600 allows the operator to adjust signal height of
each reference reflector using the AUTO-XX% feature.
Using AUTO-XX% to acquire each point increases the accuracy of the curve, especially in
longer sound paths or attenuating materials.
– The operator can access AUTO-XX% by pressing [2nd F] [GATES]
DAC/TVG Adjustments
While building a DAC curve, the operator can make adjustments to the following
gage parameters:
– RANGE
– SCREEN DELAY
– GAIN
– ANGLE
– PART THICKNESS
– OUTER DIAMETER (CSC)
Within these codes, Warning Curve levels are often defined to meet the code’s sizing requirements.
Examples are:
– ASME – One DAC curve representing the reference reflector height
– ASME-3 – Three DAC curves at Reference, -6.0dB and -14.0dB
– JIS – Positive and Negative curves at every +/-3.0dB
– 20-80 – One DAC curve representing the reference reflector height
The EPOCH 600 features CUSTOM DAC/TVG Mode, which allows the operator to define up to 3
Warning Curves (in addition to the main Reference curve) from
-24.0dB to +24.0dB from Reference.
Software Option
AWS D1.1/D1.5
AWS D1.1/D1.5
The EPOCH 600 includes AWS weld rating software as an optional
feature. The EPOCH 600 AWS software is intended to assist weld
inspectors performing AWS-compliant inspections.
AWS D1.1/D1.5
The AWS code provides inspectors with a method to classify discontinuities found in welds
using ultrasonic inspection. This code uses the following formula to develop an indication
rating for a reflector found during an inspection:
A–B–C=D
An AWS D1.1 inspector must take the Indication Rating (D) that is calculated based on A, B,
and C to an Ultrasonic Acceptance – Rejection Criteria table produced by the AWS in order
to classify the severity of the discontinuity that has been located.
AWS Setup
The first step in using the AWS weld rating software is to calibrate the instrument
for the intended material, inspection range and general sensitivity. This
includes:
Appropriate Pulser and Receiver adjustments (filters, energy, square wave pulser, etc)
Verification of wedge characteristics, such as Beam Index Point and Refracted Angle
DGS Diagram
DGS/AVG Overview
DGS Diagrams are specific to the transducer being used for inspection.
DGS/AVG Setup only requires ONE reference point to create the required
sizing curve
DGS/AVG Setup
The first step in setting up DGS/AVG is to calibrate the instrument for the
intended material, inspection range and general sensitivity. This
includes:
Probe Type – The operator must select the type of probe used in the inspection (either
Straight Beam, Angle Beam, Dual Probe, or Custom)
Probe Name – The operator must indicate exactly which probe is to be used in the
inspection (DGS curves are based partially on the response of a specific probe in steel)
Reflector Type – A single reference reflection is required to build the DGS curve(s) on
the EPOCH 600 – this can be from a Backwall, Flat-Bottom Hole (FBH), Side-Drilled
Hole (SDH), K1/IIW Block Radius*, or K2/DSC Block Radius*
Registration Level – The value of the “critical” reference reflector for the inspection.
This defines the relative height of the DGS curve and the comparison to unknown flaw
reflections for rejection/acceptance criteria.
Warning Levels – DGS/AVG allows for three Warning Curves in addition to the main
DGS curve. These can be set from +6.0dB to -14.0dB below the main curve, or to 0.0dB
to turn these curves off.
DGS/AVG Parameters
ACV Specimen – An attenuation compensation value for the inspection piece. This
value is used to adjust the DGS curve, which is based on attenuation in an “ideal” or
“perfect” carbon steel, to reflect accurate attenuation response in a “real-world” test
piece. This is especially important for longer sound paths. The calculation for this
attenuation adjustment is defined in the code EN 583 and other documents.
ACV Calibration Block – An attenuation compensation value for the calibration block.
This value serves the same purpose as ACV Specimen, but is used when capturing a
reference reflector from the calibration block.
X-Value – This parameter is only used with Angle Beam probes. This value is the
distance from the Beam Index Point to the front of the angle beam probe/wedge. It is
used to remove this wedge distance from the Surface Distance measurement and allows
operators to locate a flaw on a test piece by measuring from the front of the transducer,
instead of from the Beam Index Point, which can be less accurate or difficult during
inspection.
DGS/AVG Setup
These adjustments
include:
– Scanning Gain
– DELTA VT
– REG LEVEL
– ACVSPEC
These adjustments (except scanning gain) are the same Transfer Correction,
Registration Level and Attenuation Correction Value (Specimen) values initially set
up in the DGS/AVG menu. All values can be changed during live inspection as
needed.
DGS/AVG Inspection
After building or recalling a DGS/AVG curve, Warning Curve level adjustments can
be made by entering the DGS/AVG Setup menu on the EPOCH 600.
DGS/AVG Inspection
During inspections, the operator can choose to view a variety of digital measurements based on
the gated indication. Specific measurements for DGS/AVG are:
Direct Import – Using GageView Pro, directly connect the EPOCH 600 to the PC and
manage custom probes. See the GageView Pro 5.3.5 (or higher) instructional
PowerPoint for further information
File Import – Using GageView Pro, create a
Custom DGS Probe library and save to a
CustomProbe.BIN file. Then Import to the
EPOCH 600 using the following steps:
– Save the CustomProbe.BIN file to the
microSD card
– Insert into the EPOCH 600 and turn the
unit ON
– Navigate to the INST SETUP > Misc
menu
– Highlight the import function shown and
press [P1] to Start the import
Software Feature
Template Storage
formerly Spotweld Overlay
Template Storage
Template Storage, previously known as Spotweld Overlay, is an
optional feature on the EPOCH 600. Since the option is functional
for applications other than spotweld inspection it has been given a
more general name.
Template Storage- Overview
The Template Storage option allows the operator to store reference
templates, or reference echoes similar to Peak Hold, in memory for
comparison to the live A-Scan.
The operator can call up a reference template on the live screen at
any time by pressing the corresponding P key.
This allows simple comparisons of known conditions to the live A-
Scan to assist the operator.
Ordering Information: EP600-TEMPLATE (U8140148)
Template Storage- Option Activation
To activate the Template Storage option:
1. In the DAC/TVG menu press [F5] Template
2. Press [P7] to enter the Setup screen
Once a template has been stored, an “*” symbol will appear below the template
name. In the Templates menu, the “*” will display to the right of the template
Saved Templates
Template Storage Option- Activating a Template
To activate/load a template:
1. For the first (5) templates: Press the corresponding P-key
2. For all templates: Press [P6], highlight the template, press [P2] Load
For the first (5) templates, once a template has been activated, an “-A-”
symbol will appear below the template name
For the remaining templates, the currently active template will appear above
[P6] in place of the Templates Menu.
Template Storage Option- Example
The following slides show an sample set of stored templates for a
spotweld inspection:
– Lower Left: GOOD template stored by pressing [2nd F], [P1].
– Lower Right: WELD2 template stored by entering Template Storage
menu, highlighting WELD2, and pressing [P1].
Template Storage Option- Example
– To display a template you just press the corresponding P-Key or go
to the Template Storage menu, highlight the desired template, and
press [P2] to Load it to the live screen.
– The live A-Scan can be displayed with the template for comparison
as in the screenshot on the lower right.
Template Storage Option
Additional Information:
– This option can be very useful for spotweld inspection and also for
condition monitoring over time.
– As all of UT testing is in some way a comparative test, Template
Storage can be used in many different applications to compare
known conditions to unknown samples.
– Many users prefer to display the live A-Scan as filled in and the
Template (or envelope) as hollow. This can be done in the Display
Setup > Display Setup menu.
– When you save an ID with Template Storage active the instrument
will save all stored templates with each ID for review.
Software Option
API 5UE
API 5UE
The EPOCH 600 includes API 5UE crack sizing software as an
optional feature. The EPOCH 600 API 5UE software is intended to
aid operators using API Recommended Practice 5UE in the
evaluation of crack height sizing during the pipe fabrication
process.
API 5UE Overview
The API Recommended Practice 5UE was developed specifically for OCTG manufacturers
to inspect and characterize inner-diameter (ID) cracking in newly fabricated pipe. The API
5UE code uses two crack sizing methods to characterize ID cracking: the Amplitude
Comparison Technique (ACT) and the Amplitude-Distance Differential Technique (ADDT).
The software developed for the EPOCH series aids in performing the ADDT method, which
uses the following formula to determine ID crack size:
di = Amax*(T2-T1)*k
di = imperfection size
Amax = Maximum amplitude returned from defect area (usually 80%)
T1 = 6dB drop point from leading peak of Amax (distance or time)
T2 = 6dB drop point from trailing peak of Amax (distance or time)
k = a constant calculated from calibration to a reference notch
An inspector utilizing API 5UE must use the formula above to establish a crack height and
refer to the API code for rejection or acceptance criteria.
API 5UE Setup
The first step in using the API 5UE crack sizing software is to calibrate the
instrument for the intended material, inspection range and general sensitivity.
This includes:
Appropriate Pulser and Receiver adjustments (filters, energy, square wave pulser, etc)
Verification of wedge characteristics, such as Beam Index Point and Refracted Angle
As a part with an irregular front surface moves past a transducer (or vice-
versa) in an immersion tank, the water path between the transducer and part
will vary.
The IF Gate tracks the echo from the front surface of the part as it moves and
continuously positions it at the zero position on the display.
This stabilizes the signal on-screen and allows the operator to see the area of
interest – the test piece – rather than the water path.
BEA allows the operator to reduce the amplitude of the backwall echo when
high gain levels are being used to find small flaws.
– The high general gain setting makes internal reflectors easy to see and
the BEA gain setting allows the operator to observe the peak of the
backwall signal for variation.
– Backwall variation could be the result of flaws that scatter sound energy or
reflect sound energy away from the transducer.
Suppressing the backwall signal can also enhance detection of defects close
to the backwall echo by allowing visibility of the defect and backwall peaks
even when the two signals overlap at the baseline.
Backwall Echo Attenuation (BEA) Operation
The Backwall Echo Attenuation (BEA) option is activated using the Gate 2
status selection:
– Gate 2 Status selections: Off, On, BEA
– When BEA is selected, the BEA Gain control appears over [P6]
– BEA Gain defaults to be equivalent to the current Base Gain
Backwall Echo Attenuation (BEA) Operation
When BEA is turned ON:
– The operator may adjust the BEA gain independently to suppress the
backwall echo.
– Gate 2 Auto XX% may also be used to position the backwall at a
reference level (i.e. 80%.)
– Measurements and alarm conditions under Gate 2 are based on the
attenuated echo.
Backwall Echo Attenuation (BEA) Example
A typical use of BEA is shown below:
1. Bring defect in Gate1 to 80%
– Note that backwall echo signal is saturated
Backwall Echo Attenuation (BEA) Example
A typical use of BEA is shown below:
2. Turn BEA to ON
Backwall Echo Attenuation (BEA) Example
A typical use of BEA is shown below:
3. Use Gate2 AUTOXX% to decrease gain in Gate2 region to decrease backwall
echo to 80%
Backwall Echo Attenuation (BEA) Notes
Important information regarding BEA is below. Please note that these
comments may be different than the operation of other EPOCH instruments: