Documente Academic
Documente Profesional
Documente Cultură
BINOD KUMAR
SCIENTIST
RIGID PAVEMENTS DIVISION
CENTRAL ROAD RESEARCH INSTITUTE
1
White Topping is defined as a Portland
Cement Concrete (PCC) overlay
constructed on the top of the existing
distressed bituminous pavement
4
TYPES OF WHITETOPPING
1) Conventional White Topping (200mm or more)
5
Conventional White Topping (CWT)
A PCC overlay of thickness 200mm or more designed and
constructed without consideration of any bond between the
concrete overlay and underlying bituminous layer
6
Thin White Topping (TWT)
PCC overlay thickness greater than 100 and less than 200
is known as Thin White Topping(TWT)
7
CONVENTIONAL WHITE TOPPING/ THIN WHITE TOPPING
Rural Roads
Medium to Moderately
Heavy Volume Roads(e.g
MDR, SH, Low Traffic NH)
Intersections
Minor Airports Pavements
9
Ultra Thin White topping
PCC overlay Thickness equal to less than 100 mm is
known as Ultra Thin White Topping(UTWT)
10
ULTRA THIN WHITE TOPPING(UTWT)
11
UTWT OVERLAY APPLICATIONS
Light Loaded Routes
Low Volume Roads
(Urban Streets, village
roads)
Parking lots
Footpaths
Residential Streets
Intersection
12
Location where UTWT/TWT Constructed in India
Sr. Location, Year & Thickness App. Length and subbase Materials,
No Grade of
Concrete
1 In Front of Pune Municipal 20 m over asphalt FRC
Corporation, 2003, 125mm pavement M40
2 CRRI Campus road,2004, 40- 300m over asphalt, DLC FRC,HPC,
75mm and Concrete pavement HPFRC M 35
New Delhi
3 MoolChand and PremBari 500m over reinforced FRC, M40
Underpass , 2006, 125 mm, concrete slab using
New Delhi portland
slag cement
4 HRDC Centre, Ghaziabad, 2006, 1.75 km over M 7.5 DLC HPFRC, M35
50 mm laid over asphalt pavement
5 NDMC Office Campus road at 200m over asphalt FRC, M35
parliament street,2006, pavement
100 mm
6 Hosur Road, Bangalore, 2011, Over sceapped bituminous M45
150 mm pavement
7 Mahul Road, Mumbai,100mm, 30-50m over milled asphalt HPFRC,
2006-07 surface M50
13
COMPOSITE BENDING ACTION OF
UTWT AND TWT
14
MIX DESIGN
Typical higher cement content
Steel fibers/Synthetic
15
CONSTRUCTION STEPS FOR
UTWT/TWT
16
CONSTRUCTION STEPS
17
MILLING
oMilling can remove
significant surface distortions
that likely contain poor
quality asphalt material
Power Brooming
Water Blasting
Sand Blasting
19
MILLING IN PROGRESS
20
SCRAPING IN PROGRESS
CLEANING OF SCRAPED
SURFACE
21
PAVING WITH
VIBRATING SCREED
PAVING WITH
SLIPFORM PAVER
22
FINISHING &
TEXTURING
CURING COMPUND
SPRAY
23
JOINT SAWING
SAWING DEPTH
H/3 TO H/4
24
COST COMPARISON
BITUMEN OVERLAY Vs. WHITE TOPPING
(Cost of 1 km Road 7 m wide)
No TYPE OF DESIGN SPECIFICATION TOTAL COST per
PAVEMENT REFERENCE COST sq. m
(Lakhs)
1. Bitumen IRC-37 DBM 65mm Rs.62.1 Rs. 890
overlay BC 50mm
2 White IRC-76 Milling / Scrapping Rs. 79.53 Rs. 1150
Toppings Profile correction 40 mm
Concrete 150 mm-M 45 (RMC
Laying with paver machine and
groove cutting with diamond
blade machine)
Note: In case of white topping, the cost is taken if concrete is purchased from RMC plant.
If contractor has his own batching plant, a saving of Rs. 50 per sq meter can be achieved
25
REFERENCES
IRC: SP:76-2008 Tentative Guidelines For Coventional,
Thin And Ultra-thin Whitetopping