ST1020 TECHNICAL TRAINING

ST1020 TECHNICAL TRAINING

Power Unit
 ST1020 TECHNICAL TRAINING

POWER TRAIN LAYOUT

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ST1020 TECHNICAL TRAINING
ST1020 TECHNICAL TRAINING
 ST1020 TECHNICAL TRAINING

FRONT AXLE

REAR AXLE
ST1020 TECHNICAL TRAINING
 ST1020 TECHNICAL TRAINING

GLOSSARY OF TERMS
ST 1020 Scooptram – 10 Metric Tonnes Capacity
DDEC Detroit Diesel Electronically Controlled
PLC Programmable Logic Controlled
ECU Engine Control Unit
TCU Transverter Control Unit
DCU Data Control Unit
DDR DDEC Diagnostic Reader
MMC Mini Message Center
RRC Radio Remote Control
EOD Eject – O - Dump
SAHR Spring Applied Hydraulic Released
TVP Transient Voltage Protection
SEL Stop Engine Light
CEL Check Engine Light
 ST1020 TECHNICAL TRAINING
Detroit Diesel Electronic Controlled
Series 50 DDEC 3
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 ST1020 TECHNICAL TRAINING

1. SAE J108 Communication Bus

2. Engine Electronic Control Module
3. Electronic Unit Injectors
4. Command Pulse
5. Feedback
6. Diagnostic Data Link
7. Stop Engine Light
8. Check Engine Light
9. Battery
10. Timing Reference
11. Synchronous Reference
12. Throttle Position
13. Turbo-Boost Pressure
21 14. Air Inlet Temperature
15. Oil Temperature
16. Oil Pressure
17. Coolant Temperature
18. Coolant Level
19. Fuel Temperature
20 20. Fuel Pressure
21. Diagnostic Request / Engine Override
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DDEC ENGINE FAULT FINDING PROCEDURE

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DDEC ENGINE FAULT FINDING EXERCISE

RED - SEL YELLOW - CEL

ACTIVE INACTIVE
CODE CODE

CRITICAL MINOR
PROBLEM PROBLEM
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HYDRAULIC TANK RETURN LINE FILTER

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HYDRAULIC PUMP LOCATION

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Atlas Copco Wagner’s Spring Applied Hydraulic
Released Brake Assembly
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PRIORITY VALVE
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1 2 N

3 F R
4
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GEAR DISPLAY GAUGE / TVP / TCU

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Electrical
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Transducer Voltage Chart

Output: (approximate values only – may vary slightly)

Transverter Transducer Rating = 0 – 600 psi

Transverter pressure @ 0 psi = output voltage of 0.5 volts

Transverter pressure @ 200 psi = output voltage of 2.2 volts
Transverter pressure @ 240 psi = output voltage of 2.5 volts
Transverter pressure @ 600 psi = output voltage of 5.5 volts

Accumulator Transducer Rating = 0 – 3000 psi

Accumulator pressure @ 0 psi = output voltage of 0.5 volts

Accumulator pressure @ 1400 psi = output voltage of 2.8 volts
Accumulator pressure @ 1600 psi = output voltage of 3.1 volts
Accumulator pressure @ 2000 psi = output voltage of 3.8 volts
Accumulator pressure @ 3000 psi = output voltage of 5.5 volts
ST1020 TECHNICAL TRAINING
ST1020 TECHNICAL TRAINING