A

PRESENTATION
ON
INDUSTRIAL TRAINING
IN MECHANICAL DEPARTMNET
AT
SHREE CEMENT LIMITED, BEAWAR

PRESENTED BY- PRESENTED TO-

DINESH SUTHAR Mr. SURESH SHARMA

15EGJME067 Dr. BHAVNA MATHUR
SECTION A(3)
7TH SEMESTER MECHANICAL ENGINEERING DEPARTMENT

GLOBAL INSTITUTE OF TECHNOLOGY –JAIPUR

DATE: 31-8-2018
 INDEX / CONTENT
 Introduction
 Production
 Learning
 Conclusion

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 Top Cement Producers in 2017E (in MTPA)
3000

2500
2400

2000

1500

1000

500
286

86 78 77 66 63 59 58
0
China India USA Vietnam Turkey Indonesia Soudi Arabia South Korea Egypt
Production
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Source: Business Standard, Ministry of External Affairs, DIPP

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 INTRODUCTION To Organization
 Founded in Beawar, Ajmer district in Rajasthan in 1979.
 One of the biggest cement producer in Northern India.
 Also produces and sells power as

Shree Power (Captive Power Plant) and

Shree Mega Power (Independent Power Plant). Shri B.G.Bangur, Chairman
 Headquarter in Kolkata.
 Ranked 4th in 2017 Responsible Business Ranking by IIM Udaipur.
 Shree Cement Produces Grade 33, 43, 53 & Shree Ultra Red-Oxide Cement in
in Ordinary Portland Cement (OPC) &
Portland Pozzolana Cement (PPC)
 16% Share in Rajasthan Cement Production.
 2.40% Share in all India Cement Production. 5
Shri H.M.Bangur,
 Managing Director
 FACTS & DATA
Cement Production Capacity 34.9 Million Ton per annum (MTPA)

Total Power Generation Capacity 607MW

Revenue from Operation 9497 Crore

Operating Profit 2875 Crore

Net Profit 1339 Crore

Net Worth 7698 Crore

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 *BRANDS*

Bangur Cement Shree Ultra Red-Oxide Rockstrong

Cement Cement
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Plant Locations-
**NORTH India
**EAST India
1- Rajasthan
i) Beawar(4258 Employs) 1- Bihar
ii) Ras i) Aurangabad
iii) Khushkhera 2- Chhattisgarh
iv) Suratgarh
i) Baloda Bazaar (Raipur)
v) Jobber (Jaipur)

2- Uttarakhand
i) Laksar (Roorkee)

3- Haryana
i) Panipat

4- Uttarr Pradesh
i) Bulandshahar
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CEMENT PRODUCTION
PROCESS:
 Lime Stone from mines and crusher are formed as Stacker.
 Re-claimer passes a uniform blend of Limestone.
 The limestone is grinded in VRM (Vertical Raw Mill) and
passed to preheater.
 From preheater it goes in Kiln and processed at 1200ºC- 1400ºC
and forms Clinkers.
 Clinkers are now crushed and cooled.
 This goes in Cement Mill with Gypsum and mix.
Now from there it goes in Silos and then to packing Plant.
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
PROCESS PHASES:
1. Extraction of raw material.
2. Mines Crusher, Stacker and Re-claimer.
3. Raw Mill.
4. Continuous Flow Silos.
5. Cyclone Pre-heaters.
6. Kiln, Coal Mill.
7. Cement Mill.
8. Packing Plant. 10
1.Extraction of raw material.
• We need-- Calcium, Silicon, Iron, Aluminum.
• Limestone = Calcium.
• Sand + Clay = Silicon, Iron, Aluminum.
• Plants are setup nearby quarry of Limestone.
• This saves the cost of transportation, and help economically.
• The Limestone is extracted from mines by digging or blasting.
• The Limestone is then crushed there to gravels.
• Then transported to plant through belt or by road.
• Shree Plant have its own mines nearby but poor quality of Limestone.
• It outsource the good quality Limestone from its Ras Mines.
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2. Mines Crusher, Stacker and Re-claimer.

*MINES CRUSHER:-* STACKER:-* RECLAIMER:-

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3. Raw Mill
1984 1997

Unit 1 2hr only Unit 2

300 ton/hr 400ton/hr

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 4. Continuous Flow Silos
Silo 1 silo 2

10000 ton 17000ton

With Classifiers particles are sucked

Of 90-212 micrometer

Raw mill Classifier Cyclone

Environment
Raw mill fan
Silos

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5. Cyclone Pre-heaters.

• 2 Units with 6 stage preheater.

• Cyclones are also present.
• Separates the undesired size particles
• 20% calcination is done in preheater itself.
• Temperature is reached to 300-400ºC before
entering the Kiln.

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6. Kiln, Coal Mill.
• Heart of Cement Plant.
• Angled at 1º-4º
• 30-250 RPM
• Lumps are formed after Calcination.
• Temp. at output is 1400ºC (quarter of sun’s
average temp.)
• Fuel= Gas, Oil, Pulverized solid Fuel
• Dimension= 56m Long, 3.95m Dia.,
30-60mm thick walls

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7. Cement Mill.
• Gypsum + Clinker = Cement
• Dimension= 5m Dia., 14 RPM
• Balls of High Chromium Steel
• 25,20,17mm size of balls.
• Precrusher Cement Mill
Clinkers Gypsum

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 8. Packing Plant.
• 34.9 Million Ton per annum (MTPA)
• 3 Double Dispatcher
• 7 Single Dispatcher

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LEARNING
• Hazardous in cement plant
● Noise
● Dust
● Fire
● Working at height

CONCLUSION
The crying need of the new millennium is to provide a clean
safe and a healthy environment to society and to our future
generation.
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THANK YOU
Any Questions?

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