Shyam Enterprise Unit-II

Contents:

1.Rejected Bin Box with lock & key to be kept at work stations (A) 3 Nos at ECT area (B) One
No. Green roller inspection area. Target date – 25-01-2019
2.ECT accepted quantity & rejected quantity to be recorded in register by Quality Shift in-
charge. Target date – 25-01-2019
3.Quantity counter to be fitted on ECT (Final Inspection). Target date to be communicated
by tomorrow
4.Heading & Heat treatment Process audit to be done carried out by Shyam Quality for
possibilities of part mix up & report to be shared by tomorrow. Target date – 25-01-2019
5.Training to be provided to all concern employees. Target date – 26-01-2019.
6.Critical areas to be verified for the possibility of roller stuck inside & mix during
processing of next lot. Eg Carburizer internals, containers, heading machine base etc.
 Shyam Enterprise Unit-II
SL NO PROCESS FLOW SHYAM AUDIT OBSERVATION SHYAM CORRCTIVE ACTION TAKEN/ TO
BE TAKEN
A) Receiving of coil Found satisfactory. Corrective action not required.
B) Cold forging Photographic evidence has been given below where
Rollers are found without any traceability or
identification.
1) After completion of Processing of
Each Coil all the material will be
slushed completely from the
machine.

2) Shift inspector is verifying , the

clean-up process of the material from
the machine after completion of the coil.
 Shyam Enterprise Unit-II
SL NO PROCESS FLOW SHYAM AUDIT OBSERVATION SHYAM CORRCTIVE ACTION TAKEN/ TO
BE TAKEN
E) Carburizing Found satisfactory. Corrective action not required.

Advice: Care should be taken to clean-up

the bung completely after completion of
carburizing.
F) Hardening (DHF-1) Light is needed in front of the mirror.

G) Inspection area Found satisfactory. If any mix-up container of Roller

Observation: Mixed- up of different part will come for pre despatch
no roller can be come to inspectional area inspection it will be rejected
after Cold forging/ Tumbling/Heat during ECT inspection.
treatment As similar dimensional roller can
THANK YOU