Documente Academic
Documente Profesional
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TECHNOLOGY-1
Syed Baqir ul Husnain (MSCE-01183003)
Muhammad Samiullah (MSCE-01191002)
CONCRETE SETTING AND HARDENING
Hardening is not a drying process and can very well take place in water.
Heat speeds up the setting and hardening of cement, and cold slows it
down and can even completely stop the process.
In order to crystallize or hydrate, cement requires a quantity of water
equal to 25% of its weight. But in order for it to be laid and remain
sufficiently workable, twice this amount is usually required. However, too
much water can reduce the strength and durability of the concrete.
Different admixtures are used to increase the workability.
CONCRETE SETTING AND HARDENING
Hardening does not start as soon as cement and water are mixed, but
after a certain length of time known as the initial setting time during
which the concrete can be mixed, transported, laid and vibrated.
CONCRETE SETTING AND HARDENING
2. Water/Cement Ratio: This is defined as the mass of water divided by the mass of
cement in a mix.
The water/cement ratio may be abbreviated to w/c ratio. In mixes where w/c is greater
than approximately 0.4, all the cement can , in theory, react with water to form cement
hydration products. At higher w/c ratios it follows that the space occupied by the
additional water above w/c = 0.4 will remain as pore space filled with water or with air
if the concrete dries out.
Consequently, as the w/c ratio increases, the porosity of the cement paste in the
concrete also increases and the compressive strength of the cement will decrease.
STRENGTH DEVELOPMENT IN CONCRETE
Maturity:
Concrete maturity indicates how far curing has progressed. Maturity is
the relationship between concrete temperature, time and strength gain. It
is represented by an index value that can be measured in real time in the
field.
MATURITY TOWARDS STRIKING
MATURITY TOWARDS STRIKING
ASTM 306R-16
As lower temperature will increase the setting time. To reduce the setting time we can
add different admixtures to accelerate the setting time. ASTM C 494 – Types C
(accelerating) and E (water-reducing and accelerating), are commonly used in the
winter time. Calcium chloride is a common and effective accelerating admixture, but
should not exceed a maximum dosage of 2% by weight of cement. Non-chloride, non-
corrosive accelerators should be used for prestressed concrete or when corrosion of
steel reinforcement or metal in contact with concrete is a concern. Accelerating
admixtures do not prevent concrete from freezing and their use does not preclude the
requirements for concrete temperature and appropriate curing and protection from
freezing.
HOT AND COLD WEATHER CONCRETE
We can also accelerate the setting time by increasing the Portland cement amount or
different pozzolonic materials or by adding high strength cement (Usually Type III).
Adequate preparations should be made prior to concrete placement:
Snow, ice and frost should be removed and the temperature of surfaces and metallic
embedments in contact with concrete should be above freezing. This might require
insulating or heating subgrades and contact surfaces prior to placement.
Materials and equipment should be in place to protect concte, both during and after
placement, from early age freezing and to retain the heat generated by cement
hydration.
HOT AND COLD WEATHER CONCRETE
Insulated blankets and tarps, as well as straw covered with plastic sheets, are
commonly used measures. Enclosures and insulated forms may be needed for
additional protection depending on ambient condition. Corners and edges are most
susceptible to heat loss and need particular attention.
Fossil fuel heaters in enclosed spaces should be vented for safety reasons and to
prevent carbonation of newly placed concrete surfaces, which causes dusting.
The concrete surface should not be allowed to dry out while it is plastic as this causes
plastic shrinkage cracks. Subsequently, concrete should be adequately cured.
HOT AND COLD WEATHER CONCRETE
Water curing is not recommended when freezing temperatures are imminent. Use
membrane forming curing compounds or impervious paper and plastic sheets for
concrete slabs.
Forming materials, except for metals, serve to maintain and evenly distribute heat,
thereby providing adequate protection in moderately cold weather. With extremely
cold temperatures, insulating blankets or insulated forms should be used, especially
for thin sections. Forms should not be stripped for 1 to 7 days depending on the setting
characteristics, ambient conditions and anticipated loading on the structure. Field-
cured cylinders or non destructive methods should be used to estimate in place
concrete strength prior to stripping forms or applying loads. Field cured cylinders
should not be used for quality assurance.
HOT AND COLD WEATHER CONCRETE
Special care should be taken with concrete test specimens used for
acceptance of concrete. Cylinders should be stored in insulated boxes,
which may need temperature controls, to insure that they are cured at 16
degree to 27 degree celcius for the first 24 to 48 hours. A
minimum/maximum thermometer should be placed in the curing box to
maintain a temperature record.
HOT AND COLD WEATHER CONCRETE
6. Protect concrete from early-age freezing and thawing cycles until it has attained
adequate strength.
7. Limit rapid temperature changes when protective measures are removed.
HOT AND COLD WEATHER CONCRETE
References:
1. Cold Weather Concreting, ACI 306R, ACI, Farmington Hills, MI.
2. Design and Control of Concrete Mixtures, Portland Cement Association, Skokie, IL.
3. ASTM C94 Standard Specification for Ready Mixed Concrete, ASTM, West
Conshohocken, PA.
4. Cold Weather Ready Mixed Concrete, NRMCA Pub 130, NRCA, Silver Spring, MD.
5. Cold Weather Finishing, Concrete Construction, November 1993
6. ASTM C 31 Making and Curing Concrete Test Specimens in the Field, ASTM, West
Conshohocken, PA.
FAILURE OF CONCRETE UNDER SHORT
TERM CYCLES AND SUSTAINED LOADING
• Types of time-dependent strains under sustained loading:
This section presents a brief summary of the state of knowledge on the uniaxial
concrete behavior under constant sustained loads. To that aim, creep strains will be
considered as the strains developed in time in excess of those associated to shrinkage
(Rush 1960)
At sustained stress levels lower than approximately 0.4fc’, there is almost linear
correlation between the delayed creep strains and the short term strains (Fig. 1a). The
behavior under strained stress consists in this case of primary creep, where the creep
rate is high ate he beginning and progressively decreases with time (Fig. 2b). At stress
levels higher than approximately 0.4fc’ the damage process in the material starts. A
part of the damage process occur during the application of the load (microcrack
FAILURE OF CONCRETE UNDER SHORT
TERM CYCLES AND SUSTAINED LOADING
Propagation). The linear correlation between the delayed creep strain and the elastic
strain is lost and additional nonlinear creep strains develop.
The second threshold (Fig. 1a, shaded area) describes the stress level above which
delayed failures are possible. At stress levels higher than ~0.75fc’, microcrack
coalescence may develop giving rise to the onset of the tertiary creep phase. This
phase is characterized by increasing rate of delayed deformation, with a final
uncontrolled process of progressive crack coalescence leading to failure (Stage III in
Fig. 1b). It is worth noting that the value of the second threshold may vary between 0.75
to 0.80 for normal strength concrete and 0.80 – 0.85 for high strength concrete.
FAILURE OF CONCRETE UNDER SHORT
TERM CYCLES AND SUSTAINED LOADING
FAILURE OF CONCRETE UNDER SHORT
TERM CYCLES AND SUSTAINED LOADING
• Failure under sustained load – inelastic strain capacity:
As already well established for rocks (Goodman 1989), failure as a result of creep in
compression can be predicted based on the stress-strain curve. According to Goodman
(Goodman 1089), for high levels of sustained stress, the creep process leads to failure if
the accumulated inelastic strain developed within the creep process intersects the
descending branch of the stress-strain curve. With respect to concrete, many authors
(see for instance (Karsan and Jirsa 1969, Zhou 1992)) have also used the monotonic
stress-strain curve of concrete as a failure criterion in the case of cyclic loading.
Consistently with these observations, and following the approach of (Fernandez ruiz et
al. 2007), it can be assumed that the inelastic strain capacity for a given stress level is
equal to the difference between the instantaneous post- and pre-peak strains
FAILURE OF CONCRETE UNDER SHORT
TERM CYCLES AND SUSTAINED LOADING
for that level of stress, see Fig. 2a. This value can thus be directly calculated by using
the monotonic stress-strain curve of concrete in compression, refer to Fig. 2a ad 2b
where a reference strain rate 𝜀 = 0.02%. 𝑠 −1 is usually considered to characterize the
monotonic response (approximately 100 seconds to reach the maximum strength). This
approach has shown to yield consistent results (Fernandez Ruiz et al 2007).
The inelastic strain developed within a process of sustained loading can on the other
hand be calculated by removing the pre-peak instantaneous strain, the shrinkage
strains and the linear creep strains from the total measured strain. If the stress level in a
𝜎𝑐
sustained load test is high enough ( ≥ 0.75), the inelastic strains developed in the
𝑓𝑐
concrete may reach the strain capacity and failure occurs, refer to Fig. 2c.
FAILURE OF CONCRETE UNDER SHORT
TERM CYCLES AND SUSTAINED LOADING
Otherwise, for moderate or low levels of stress, the inelastic strain capacity is not
attained (creep limit, Fig. 2c). In such case the load in the specimen can still be
increased until failure (Fernandez Ruiz et al. 2007).
FAILURE OF CONCRETE UNDER SHORT
TERM CYCLES AND SUSTAINED LOADING
FAILURE OF CONCRETE UNDER SHORT
TERM CYCLES AND SUSTAINED LOADING
• Reference:
www.researchgate.net/publication/327318561_compressive_Strength_and_Def
ormation_Capaicty_of_concrete_under_Sustained_Loading_and_Low_Stress_Rates
Journal of Advanced Concrete Technology Vol. 16, 396-415, August 2018 / Copyright
2018 japan Concrete Institute
Compressive Strength and Deformation Capacity of Concrete Under Sustained Loading
and Low Stress Rates (Darko Tasevski, Miguel Fernandez Ruiz and Aurelio Muttoni)
ELASTICITY
To know the accurate value of elastic modulus of a concrete batch, laboratory test can
be done. Also, there are some empirical formulae provided by difference code to
obtain the elastic modulus of concrete. These formulae are based on the relationship
between modulus of elasticity and concrete compressive strength. One can easily
obtain an approximate value of modulus of elasticity of concrete using 28 days concrete
strength (fc’) with these formulae.
Elastic Modulus of Concrete from ACI code:
Different codes have prescribed some empirical relations to determine modulus of
elasticity of concrete. Few of them are given below:
ELASTICITY
This formula is valid for values of wc between 1440 and 2560 kg/m^3
For normal weight concrete,
Introduction:
Drying shrinkage is defined as the contracting of a hardened concrete mixture due to
the loss of capillary water. This shrinkage causes an increase in tensile stress, which
may lead to cracking, internal warping, and external deflection, before the concrete is
subjected to any kind of loading. All Portland cement concrete undergoes drying
shrinkage or hydral volume change as the concrete ages. The hydral volume change in
concrete is very important to the engineer in the design of a structure. Drying
shrinkage can occur in slabs, beams, columns, bearing walls, prestressed members,
tanks and foundations.
SHRINKAGE
Drying shrinkage is dependent upon several factors. These factors include the properties of
the components, proportions of the components, mixing manner, amount of moisture while
curing, dry environment, and member size. Concrete cured under normal conditions will
undergo some volumetric change. Drying shrinkage happens mostly because of the
reduction of capillary water by evaporation and the water in the cement paste. The higher
amount of water in the fresh concrete, the greater the drying shrinkage affects. The
shrinkage potential of a particular concrete is influenced by the amount of mixing, the
elapsed time after the addition of water, temperature fluctuation, slumping, placement,
and curing. The makeup of concrete is also very important. Each aggregate and cement
type has distinctive characteristics, each contributing to concrete shrinkage. The amounts of
water and admixtures used during mixing also have direct and indirect effects on drying
shrinkage of concrete. Concrete shrinkage occurs mostly due to the evaporation of the
mixing capillary water. The severity of this shrinkage depends on the physical properties of
the concrete including size of the structure, location of the structure, and the surrounding
temperature.
SHRINKAGE
Moisture:
The concrete properties influence on drying shrinkage depends on the ratio ofwater to
cementitious materials content, aggregate content, and total water content. The total
water content is the most important of these. The relationship between the amount of
water content of fresh concrete and the drying shrinkage is linear. Increase of the water
content by one percent will approximately increase the drying shrinkage by three
percent. Constant water to cementitous materials ratio coincides with changes in the
amount of aggregate used.
SHRINKAGE
Dry Environment:
The amount of drying shrinkage depends on the environmental conditions; relative
humidity, temperature, and air circulation. Concrete subjected to a dry atmosphere will,
in most cases, have a greater drying shrinkage than if subjected to an alternative
wetting and drying. Lower temperatures generally produce a decrease in drying
shrinkage because of higher humidity and slower evaporation.
SHRINKAGE
References:
• The California Producers Committee an Volume Change and Affiliated Technical Organizations,
Drying Shrinkage of Concrete, California Producers Committee, Oakland California, March 1966.
• Neville, Adam M., Properties of Concrete, 3rd edition,
Pitman Publishing Inc., Massachusetts, 1981.
• Gilbert, R. I., Time Effects in Concrete Structures, Elsevier Science Publishing
Company Inc., New York, 1988.
• Ropke, John C., Concrete Problems: Causes and Cures, McGraw-Hill Inc.,
New York, 1982
• American Concrete Institute Publication SP-30, Cracking, Deflection, and
Ultimate Load of Concrete Slab System, American Concrete Institute,
Michigan, 1971
• American Concrete Institute Publication SP-20, Causes, Mechanism, and Control
Cracking in Concrete, ACI Michigan 1971
CREEP
Creep Definition:
Concrete creep is defined as: deformation of structure under sustained load. Basically,
long term pressure or stress on concrete can make it change shape. This deformation
usually occurs in the direction the force is being applied. Like a concrete column
getting more compressed, or a beam bending. Creep does not necessarily cause
concrete to fail or break apart. When a load is applied to concrete, it experiences an
instantaneous elastic strain which develops into creep strain if the load is sustained.
Creep is factored in when concrete structures are designed.
CREEP
1. Influence of Aggregate:
Aggregate undergoes very little creep. It is really the paste which is responsible for the
creep. However, the aggregate influences the creep of concrete through a restraining
effect on the magnitude of creep. The paste which is creeping under load is restrained
by aggregate which do not creep. The stronger the aggregate the more is the
restraining effect and hence the less is the magnitude of creep. An increase from 65 to
75 % of volumetric content of the aggregate will decrease the creep by 10 %.
The modulus of elasticity of aggregate is one of the important factors influencing creep.
It can be easily imagined that the higher the modulus of elasticity the less is the creep.
Light weight aggregate shows substantially higher creep than normal weight
aggregate.
CREEP
3. Influence of Age:
Age at which a concrete member is loaded will have a predominant effect on the
magnitude of creep. This can be easily understood from the fact that the quality of gel
improves with time. Such gel creeps less, whereas a young gel under load being not so
stronger creeps more. What is said above is not a very accurate statement because of
the fact that the moisture content of the concrete being different at different age also
influences the magnitude of creep.
CREEP
Thermal expansion and contraction of concrete varies primarily with aggregate type
(shale, limestone, siliceous gravel, granite), cementitious material content, water
cement ratio, temperature range, concrete age, and ambient relative humidity. Of these
factors, aggregate type has the greatest influence on the expansion and contraction of
concrete.
THERMAL MOVEMENTS
Joints are the most effective way to control cracking. If a sizable section of concrete is
not provided with properly spaced joints to accommodate temperature movement, the
concrete will crack in a regular pattern related to the temperature and restraint
directory. Control joints are grooved, formed, or sawed into sidewalks, driveways,
pavements, floors, and walls so that cracking will occur in these joints rather than in a
random manner. Contraction joints provide for movement in the plane of a slab or wall,
and induce cracking caused by thermal shrinkage at preselected locations. One of the
most economical methods for making a contraction joint is by simply sawing a
continuous cut in the top of the slab with a masonry saw.
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