SELLA ANTESTY ACH. DIANSYUKMA ARIES TAUFIK RISWAN A.

SAPUTRA

Dynamic Desander
System™
CASE STUDY : SYSTEM TEST, EVALUATION AND VALIDATION
 Scope of
Presentation

 Background of the project

 Vendor proposal and
verification
 Lay out installation Survey
 Trial planning and timeline
 Decision and validation
 Background of
Project (As Per
Engineering
Need new
equipment /
Assistance
Request) Mature field
technology to catch
produce more sand
sands prior entering
(High Risk)
Suction of Transfer
Pump

Frequently
The Existing
breakdown of
Desanding System is
Transfer Pump due
not effective
to sand
Vendor Claim and Proposal on Sand Removal
Project and Verification
• Vendor verification by Client :
Certification
Reputation
 Experience
Access Installation
Cost
• Joint visit survey by vendor
and client (Feasibility study,
mobilization and lay out
location installation
• Issuance of Site Visit Report
Project Organization Chart
Determine person in charge
for the project (vendor and
client)
To be declared capacity of
each person involve in
project
Define the objective of
project
To be declared who will be
the decision maker from the
client side
Define Success Criteria of Trial
No Duration Operational Requirement Measurement
Sample point upstream and downstream of the
DDS. Sampling shall be done in daily basis (3x
98% reduction of pptb (pound per thousand barrels) or
1 sampling / day). This sampling using TSS (Total
less than 5 pptb in the sand outlet.
Suspended Solid) method. All sample analysis will
be performed at COMPANY lab.
90% of the particle size at the DDS outlet to be less than
2 Sampling will be done at inlet and outlet desander.
20 micron and 70% less than 10 micron.
First 15 days
SPU Mechanic team will perform daily vibration
3 No indication vibration on LTP. TEPI standard is 4mm/s.
condition monitoring.
Note:
1. The first two weeks will be the "killing factor" / first indicator to continue or stop the trial using DDS.
Whenever the parameters cannot be achieved the trial will be stopped.
2. TSS sampling can be review (reduced) after 2 weeks if DDS shown significant improvement
3. Trial duration will follow contract
Upstream and downstream pressure gauge to be
4 Whole trial 2 barg maximum pressure drop across the unit
installed. Daily pressure readings.
No Duration Operational Requirement Measurement
Accurate measurement of the sand produced on a daily
5 Whole trial Weekly report of system operation
basis
Less than 5% NPT (nonproductive time) during the pilot
6 Whole trial Operational records of the NPT to be provided
phase
7 Whole trial ZERO LTI Operational records of HSE to be provided
During 90 days of trial, no failure or breakdown
8 Whole trial No Damage to the Transfer pump from sand production
occurred on LTP C
 SCOPE OF PROJECT
PT Benvors / BRI: Client:
• Ensure all jobs done safely start from installation until end of trial • Lifting DDS, piping, and sand skip by crane barge (CST) during mob and
demob
• Installation of DDS™ including :
 Temporary piping erection • Spool modification (CST) for:
 Hook up and commissioning of the DDS™ including sand skip  LTP suction line
 Provide venting line from sand skip to safe area  Closed drain connection
 Tie-in electrical cable to DDS™ JB • Fabrication reducer 10” to 6” (CST)
 Tie-in to SMP instrument air, fire hydrant (flushing water) and closed • Install additional 10mm plate underneath DDS™ and sand skip (CST)
drain.
 Start-up of the desander • Perform sampling (3x / day) during trial (PRD)

• Provide flexible hoses for draining and flushing purpose • Ensure LTP-C installed in healthy condition (MNT)

• Prepare JRA and procedure installation for Site approval. • Perform daily vibration monitoring (MNT)

• Daily monitor DDS™ performance • Provide quick coupling connection for instrument air and fire hydrant

• Continuous communication with SPU production team during trial • Provide electrical cable and socket (MNT)

• Decommission the DDS™ and dismantle all installation at the end of trial • Provide spider gas detector which will be installed at DDS during trial (SE
and MNT)
 Pilot Installation of DDS™
Process flow diagram DDS
Installation point: line 10” HL F05 12104
Verification after Pilot Installation
Personnel Man-hours and Arrangement
 Pilot Project Trial Plan
 Expected DDS arrival at
Balikpapan 12 May 2017
 Transport from Handil
18-19 May
 Rig-up of piping and
DDS™ 20-22 May
 Hook-up and start-up 23-
25 May (contigency 5
days)
 Operation 01 June – 30
August (90 days)
Project Trial Execution and Reporting
 Daily descriptive report from
the BRI Cleanup operators
 Daily treatment report (amount
of sand, pressure and other
parameters)
 The reports will be
acknowledged by process
supervisor
Project Trial Result

The DDS™ trial was failed to fulfill the Success

Criteria and Client Requirements

The trial was carried out as close as possible to the

operation condition, however the sand recovery still
below expectation
The DDS™ is not be able to overcome the sand issue
of the installation
 SUMMARY
• Project trial must be as closed as possible to the operating condition
in order not to take a false decision
• Be careful when choosing a vendor for a certain project
• Selection of competence personnel involved in a project is very
important
TERIMA KASIH