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SEA-Mate® Introduction
Presentation for MAN Diesel
Prime|Serv
1
Presentation Agenda
• Introductions
• SEA-Mate® Product Line
– SEA-Mate® Analyzer
– SEA-Mate® Blending On Board (BOB)
• Additive availability
• Latest Test Result
• Q&A
2
Maersk Fluid Technology, Inc. …
3
Development of the SEA-Mate® Concept
• Oil Companies and OEMs Focus on Scrapedown Programs
•Lubrizol Abandons the Project, Dr. K. Damm leaves Lubrizol and Takes Concept
to A.P. Moller
•MFT-I Created
1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009
4
The SEA-Mate® Line of Products
5
The SEA-Mate® Line of Products
• tool to provide predictive
maintenance, incipient failure
detection, and fluid quality
control SEA-Mate® M2000
• fluid analysis, namely for wear
elements, sulfur, trace elements,
cat-fines
• to be expanded to include water,
acid number, asphaltenes,
polymers, soot, flash point,
density, viscosity
• designed for analysis of engines
oils (crosshead 2-cycle, trunk
piston, heavy duty diesel, gas or
steam turbine), compressor oils,
gear oils, circulating oils,
refrigeration oils, hydraulic fluids,
all type of fuels and hydrocarbon
cargoes
6
PRIVILEGED & CONFIDENTIAL!
SEA-Mate® M3000
7
What is X-Ray Florescence
• XRF excites the atoms with a bombardment of X-rays. In return, the atoms emit x-
rays characteristic of the chemical element at an amplitude that corresponds to the
mass of the chemical element in the sample. XRF spectrometers are commonly
calibrated to report the concentrations of the reported elements present in parts per
million (ppm).
• Commercial XRF spectrometers, like television sets and computer monitors, are
designed to be operated safely without any requirement for radiation certification of
the operator, although familiarization instruction should be provided by the Original
Equipment Manufacturers (OEM). The x-rays emitted by the x-ray tube within the
spectrometer are extinguished when electrical power is removed.
• The unit requires infrequent maintenance since it has no moving parts. The
instruments themselves are robust, require little in the way of alignment, and are
easily calibrated
8
PRIVILEGED & CONFIDENTIAL!
SEA-Mate®
SEA-Mate® Elemental
M3000 Spectrum
Analysis Capability
12
PRIVILEGED & CONFIDENTIAL!
SEA-Mate® Analyzer
1. 4.
1. M2000 Unit
2. Bar code reader
3. Insert Sample
4. Test Result
5. Trend Report
5.
2. 3.
18
PRIVILEGED & CONFIDENTIAL!
SEA-Mate® Analyzer
SEA-Mate Analyzer ®
SEA-Mate® Analyzer:
SEA-Mate® M2000
• Tool to provide predictive maintenance, SEA-Mate® M3000
incipient failure detection, and fluid quality
control
19
PRIVILEGED & CONFIDENTIAL!
SEA-Mate® Analyzer
• Includes bar code reader, sample bottles and labels for all
flanges / ports desired to be sampled
20
PRIVILEGED & CONFIDENTIAL!
Intuitive HMI
SEA-Mate – incl. Trend Analysis
® Analyzer Trend Analysis
Capability
21
SEA-Mate® Analyzer
22
SEA-Mate® Analyzer
Lubricants
• Features
• Detection of critical component condition
• Value proposition • Ideal for scrapedown analysis to confirm
Lubricants cylinder condition
• Save down time & spare parts
• Benefits • Ability to determine operating condition of
engine as well as other key components
• Early detection of potential failures
allowing for preventative actions
• Ability to detect wear particles of all sizes
• Determination of change intervals
• Ability to monitor oil condition during
critical operation, slow steaming,
manoeuvring, full load, humid conditions
etc…
• Check systems after maintenance is
conducted to ensure it was done properly
• Confirmation of lube filter efficiency
• Create a trend profile for each key
lubricated component
23
SEA-Mate® Analyzer
• Features • Close to real time monitoring of
critical systems
• Value proposition • Can be used for all lubricated systems
• Benefits • Designed to be easy to use by crew
with clear on screen instructions and
help screens
• Test results in 6 minutes on site
• Capable of producing a short pay
back period (Charlotte Maersk
example $500K cost avoidance)
• Component history maintained and
can be uploaded to OEM, oil company
or head office
• Can run comparison of condition of
similar components
24
SEA-Mate® Analyzer
SEA-Mate® Analyzer Take Away (3)
• Features
• Value
proposition Fuels
• Ability to determine if harmful Cu is in the
(Fuel) fuel
• Ability to check for fuel contamination prior
• Benefits •
to use
Ability to check Sulfur, Vandium
• In M3000, ability to check Aluminium and
Silicon
25
Privileged and Confidential
Fe Analysis
1000
800
600
400 Cylinder 3
Blending Onboard Overview (Non-Official Test Vessels) 200
0
• Susan Maersk – Started Blending Onboard August
14 t
23 ep
30 ep
7- p
21 ct
28 ct
ct
8- l
15 ul
22 l
29 ul
5- l
19 ug
26 ug
2- g
12 ug
9- p
16 ep
24 un
n
Ju
-Ju
-Ju
Oc
u
e
-Ju
Se
J
-J
-O
-O
-O
2008
-A
-A
-A
A
-S
-S
-S
S
1-
-J
17
– Vessel running on XOM additive blended at 70 BN
– Scrapedown results very similar to pre-test results
running on Mobilgard 570
– Spike on Cyl. # 3 from <100 ppm to 350 ppm. Piston
pulled as a result and broken S-lock determined to
be the cause. Rings replaced Fe Analysis
– Cyl. #10 continues to have high Fe values both on
Mobilgard 570 and blended 70 BN 1000
800
600
400 Cylinder 10
200
0
14 ct
23 ep
30 ep
7- p
8- l
15 ul
22 l
29 ul
5- l
21 ct
28 ct
ct
19 ug
26 ug
2- g
12 ug
9- p
16 ep
24 un
n
Ju
-Ju
-Ju
e
-Ju
Se
O
J
-J
-O
-O
-O
-A
-A
-A
A
-S
-S
-S
S
1-
-J
17
26
Privileged and Confidential
Fe Analysis
1000
• Svend Maersk – Started Blending Onboard in August 800
2008 600
– Vessel running on XOM additive 400 Cylinder 5
– Scrapedown results the same on blended CLO vs 200
Mobilgard 570 0
– Cyl #5 showed high Fe values in September (50 ppm
11 t
20 p
ep
ep
19 l
26 l
2- l
18 t
ct
ct
23 g
ug
ug
g
16 g
13 p
-Ju
-Ju
-Ju
Oc
c
u
Au
Au
e
Se
up to 250 ppm) based on XRF analysis
-O
-O
-O
-A
-A
-A
-S
-S
-S
4-
12
6-
9-
25
27
30
– Cyl #5 inspected and it was found that numerous
lube injectors were plugged
– Repairs made and Fe level dropped back to 50 ppm
Svend Maersk - Scrapedown Oil S /ppm
500 40000
450
35000
400
30000
350
Fe / ppm 25000
300 Cyl 5
Cyl 6
250 20000
Cyl 7
200
15000 Cyl 8
150 Fuel S
10000
100
5000
50
0 0
12-07- 19-07- 26-07- 02-08- 09-08- 16-08- 23-08- 30-08- 06-09- 13-09- 20-09- 27-09- 04-10- 11-10-
2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008
00:00 00:00 00:00 00:00 00:00 00:00 00:00 00:00 00:00 00:00 00:00 00:00 00:00 00:00
27
Privileged and Confidential
28
Privileged and Confidential
Fe Analysis
1200
1000
800
600
Cylinder 10
400
200
13-Oct
20-Oct
27-Oct
4-Aug
6-Oct
19-May
26-May
1-Sep
8-Sep
15-Sep
22-Sep
29-Sep
2-Jun
9-Jun
16-Jun
23-Jun
30-Jun
11-Aug
18-Aug
25-Aug
7-Jul
14-Jul
21-Jul
28-Jul
29
Privileged and Confidential
30
Example of SEA-Mate® Analyzer in Service
Maersk Container Vessel A
Fe
1000
900
800
700
600
500
Cylinder 2
400
300
August 2008 200
• Cylinder # 2 100
0
• Cr and Fe elevated with carry over of both 21-May 21-Jun 21-Jul 21-Aug 21-Sep 21-Oct
elements to scrapedown oil samples in units
1, 3 and 4.
Cr
• Cr surface on piston ring detached. Very high
Fe levels. Unit scuffed and was overhauled 100
and liner replaced 90
31
Example of SEA-Mate® Analyzer in Service
Maersk Container Vessel B
100 100
90 90
80 80
70 70
60 60
50 50
Cylinder 4 Cylinder 9
40 40
30 30
20 20
10 10
0 0
14-May 14-Jun 14-Jul 14-Aug 14-Sep 14-Oct 14-May 14-Jun 14-Jul 14-Aug 14-Sep 14-Oct
32
Privileged and Confidential
• Lab analysis of the HFO from the engine inlet showing 300
80 ppm cat fines. (purifier operation?) 200
• M3000 analyzer would have been able to detect cat 100
fines in fuel samples prior to use in 6 minutes 0
• Savings potential $500,000+ on this engine alone 14-May 14-Jun 14-Jul 14-Aug 14-Sep 14-Oct
1000 1000
900 900
800 800
700 700
600 600
500 500
Cylinder 9 Cylinder 12
400 400
300 300
200 200
100 100
0 0
14-May 14-Jun 14-Jul 14-Aug 14-Sep 14-Oct 14-May 14-Jun 14-Jul 14-Aug 14-Sep 14-Oct
33
Privileged and Confidential
34
PRIVILEGED & CONFIDENTIAL!
35
PRIVILEGED & CONFIDENTIAL!
• To remove and re-use the system oil in the main engine before its
condition deteriorates
• Improves main engine lubrication and condition
• System oil is used as the base fluid for blending variable TBN
cylinder oil onboard through the use of an approved additive
package
• Creates flexibility in operation and provides an optimal cylinder
lubricant for all fuel sulfur levels and operational environments
36
Blending Onboard Schematic
37
38
PRIVILEGED & CONFIDENTIAL!
• Offers the operator full flexibility to optimize cylinder oil feed-rate for all
operational parameters
– Engine load, fuel sulfur, intake air humidity, liner condition etc….
– Reduces unwanted deposits on the piston and turbo-charger blades
resulting from excessive ash in high additive cylinder oil
– At lower BN levels, reduces net amount of particulate emissions
39
Study of Residual BN from Multiple APM-M Vessels
Date
Power at Ambient Cylinder Scavenge Scavenge Air Iron (MSA
Total Engine Sampling Fuel Sulfur at Temp. Relative Running Space Last Pressure Index values TBN Viscosity Feed Rate
Hours (kW) Sampling (°C) Humidity Hours Cleaned (bar) not PPM) (mg KOH/g) Water (%) OK? (g/kW-hr)
47,766 49,660 2.6% 22 72% 47766 05-june-07 2.0 50 52 0.1% yes 0.49
48,386 49,050 2.9% 33 70% 48386 05-june-07 2.3 120 40 0.2% Yes 0.52
47,887 46,210 2.63% 23 81% 47887 05-june-07 2.3 55 17 0.12% Yes 0.58
48,021 37,230 2.88% 40 63% 48021 05-june-07 1.81 105 42 0.22% Yes 0.68
48,169 36,370 2.88% 30 67% 48169 05-june-07 1.55 120 34 0.22% Yes 0.94
48,303 32,710 2.88% 34 65% 48303 05-june-07 1.43 125 36 0.17% Yes 0.91
48,561 42,900 2.88% 31 100% 48561 03-sep-07 2.10 70 36 0.13% Yes 0.70
48,708 32,610 2.88% 34 89% 48708 03-sep-07 1.44 100 30 0.17% Yes 1.25
48,842 47,530 2.9% 24 68% 48842 03-sep-07 2.4 45 36 0.09% Yes 0.94
48,943 50,670 1.39% 18 89% 48943 03-oct-07 2.5 10 58 0.06% Yes 0.74
49,370 42,900 2.2% 30 83% 49370 03-oct-07 2.17 15 41 0.15 Yes 1.22
49,495 46,618 2.1% 28 69% 49495 03-okt-07 2.2 15 52 0.3% Yes 1.08
49,630 25,340 2.1% 25 82% 49630 05-nov-07 1.0 5 56 0.2% Yes 1.10
49,794 38,368 2.1% 32 65% 49794 05-nov-07 1.7 15 58 0.2% Yes 1.07
49,917 30,992 2.9% 31 65% 49917 05-nov-07 1.3 10 54 0.1% Yes 0.88
50,083 46,551 1.9% 18 53% 50083 05-nov-07 2.3 10 56 0.2% Yes 0.91
50,159 46,532 3.2% 12 87% 50187 05-nov-07 2.3 20 57 0.2% Yes 0.96
50,268 33,723 1.9% 14 76% 50268 05-nov-07 1.5 10 58 0.2% Yes 1.11
50,410 48,649 2.4% 23 63% 50410 05-nov-07 2.4 25 56 0.2% Yes 1.09
50,551 49,161 2.4% 30 70% 50551 05-nov-07 2.4 20 52 0.2% Yes 1.07
50,688 49,808 2.4% 27 76% 50688 05-nov-07 2.4 20 48 0.2% Yes 1.09
50,827 30,032 2.4% 21 81% 50827 07-jan-08 1.2 5 52 0.2% Yes 1.09
50,998 29,964 2.4% 32 65% 50998 07-jan-08 2.4 15 54 0.2% Yes 1.14
51,154 35,320 3.2% 26 51154 07-jan-08 1.6 20 48 0.2% Yes 1.11
51,288 50,111 3.19% 18 62% 51288 07-jan-08 2.46 10 48 0.23% Yes 1.06
51,461 49,919 2.4% 6 52% 51461 07-jan-08 2.4 10 44 0,.21% Yes 0.87
51,603 42,946 2.4% 17 78% 51603 07-jan-08 2.1 15 48 0.23% Yes 1.07
51,777 48,796 2.40% 31 70% 51777 07-jan-08 2.3 10 50 0.2% Yes 1.06
51,908 43,487 2.40% 28 75% 51908 07-jan-08 2.1 5 50 0.10% Yes 0.99
52,024 48,360 2.4% 15 54% 52024 15-mar-08 2.3 5 50 0.04% Yes 1.07
52,194 33,619 2.4% 32 60% 52194 15-mar-08 1.6 15 58 0.11% Yes 1.09
52,294 34,751 2.4% 31 59% 52294 15-mar-08 1.5 5 59 0.09% Yes 1.05
52,644 25,334 0.3% 6 85% 52644 15-mar-08 1.0 15 52 0.09% Yes 1.44
52,753 35,326 0.24% 20 50% 52753 15-mar-08 1.55 10 58 0.16% Yes 1.03
Average
Residual 49
BN
40
PRIVILEGED & CONFIDENTIAL!
SEA-Mate® B2000 Blender
• Cylinder oils typically contain high viscosity base stocks that reduce thermal
stability and increase deposit formation and engine wear, blended oil has
significantly less of these high viscosity components
• Offers greater supply security in the event of raw material shortages (as
experienced in 2005)
41
PRIVILEGED & CONFIDENTIAL!
SEA-Mate® Blender
Control Panel
Base Oil
Pumping
Skid
Additive
Pumping
and
All blenders are ABS / DNV certified Mixing
Skid
42
Additive and Base Oil Skids Installed Onboard a
Container Ship
43
PRIVILEGED & CONFIDENTIAL!
44
PRIVILEGED & CONFIDENTIAL!
SEA-Mate® B2000
• Blender Design
Two pumps
Mass flow meters
PLC Control
Designed to be highly precise in blending accuracy (+/- 2 BN)
Has back-up components for assurance of operation at all times
• Base Stock (System Oil)
Base fluid is taken directly from the System Oil in the Main Engine sump
• Additives
Additive packages have been thoroughly tested in cooperation with the
major OEMs
In a three year evaluation in a 12K90MCC engine, the blended oil with the
additive spike was evaluated by the OEM (MAN B&W) and showed wear
and cleanliness results equal to the best cylinder oil from the leading oil
company supplying the marine and stationary power sectors
45
PRIVILEGED & CONFIDENTIAL!
46
PRIVILEGED & CONFIDENTIAL!
Before starting blending onboard; crankcase with After 60 MT of system oil being used to blend
deposits on sump walls and floating on top of the cylinder oil the crankcase shows definite signs of
system oil. clean-up. Deposits easily removed with a dry cloth
with minimal pressure.
47
Privileged and Confidential
Fuel Sulfur
4.0% 70 BN
60 BN
3.0%
50 BN
2.0% CLO BN
Level
48
Privileged and Confidential
4.0% 70 BN
60 BN
3.0%
49
Privileged and Confidential
Fuel Sulfur
70 BN
4.0%
Savings through
lower additive treat
60 BN
3.0%
CLO BN CLO BN
Level Level
CLO BN 50 BN
2.0% Level
CLO BN
Level
• Mindanao Power Plant – 3 year evaluation on blended oil using XOM additive concentrate and system
oil
– Inspected by MAN Diesel and determined to have satisfactory results
– MAN Diesel Letter of No Objection issued on 13 Dec. 2007 covering concept and XOM’s 70 BN blended product
51
MAN Diesel Inspection Results
January 2009
Skagen Maersk
M/V SKAGEN MAERSK IMO no. 9166792 12K90MC Engine no. 003735 Run. hours .
63,157 6,000 hours on blended oil
Cylinder 7
52
MAN Diesel Inspection Results
January 2009
Skagen Maersk
M/V SKAGEN MAERSK IMO no. 9166792 12K90MC Engine no. 003735 Run. hours .
63,157 2,000 hours on blended oil from break-in
Cylinder 6
53
A.P. Moller Vessels Currently Blending
Onboard
Vessel Engine Additive Status
Skagen MAN Diesel Fully supplied
54
Privileged and Confidential
Vessel Reviews
Skagen Maersk
Susan Maersk
Svend Maersk
55
Privileged and Confidential
Skagen Maersk
56
Privileged and Confidential
Skagen Maersk
40000 1000
35000
800
MG 570 Blended
30000
25000 600
20000
15000 HFO 400 Cylinder 1
10000 200
5000
0 0
28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 27- 27- 27- 27- 27- 27- 27- 27- 27- 27- 27-
Dec Jan Feb Mar Apr May Jun Jul Aug Sep Oct Dec Jan Feb Mar Apr May Jun Jul Aug Sep Oct
Fe Analysis Fe Analysis
1000 1000
800 800
600 600
400 Cylinder 2 400 Cylinder 3
200 200
0 0
28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28-
Dec Jan Feb Mar Apr May Jun Jul Aug Sep Oct Dec Jan Feb Mar Apr May Jun Jul Aug Sep Oct
57
Privileged and Confidential
Skagen Maersk
Fe Analysis Fe Analysis
1000 1000
800 800
600 600
400 Cylinder 4 400 Cylinder 5
200 200
0 0
28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28-
Dec Jan Feb Mar Apr May Jun Jul Aug Sep Oct Dec Jan Feb Mar Apr May Jun Jul Aug Sep Oct
Fe Analysis Fe Analysis
1000 1000
800 800
600 600
400 Cylinder 6 400 Cylinder 7
200 200
0 0
28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28-
Dec Jan Feb Mar Apr May Jun Jul Aug Sep Oct Dec Jan Feb Mar Apr May Jun Jul Aug Sep Oct
58
Privileged and Confidential
Skagen Maersk
Fe Analysis Fe Analysis
1000 1000
800 800
600 600
400 Cylinder 9 400 Cylinder 10
200 200
0 0
28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28-
Dec Jan Feb Mar Apr May Jun Jul Aug Sep Oct Dec Jan Feb Mar Apr May Jun Jul Aug Sep Oct
Fe Analysis Fe Analysis
1000 1000
800 800
600 600
400 Cylinder 11 400 Cylinder 12
200 200
0 0
28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28- 28-
Dec Jan Feb Mar Apr May Jun Jul Aug Sep Oct Dec Jan Feb Mar Apr May Jun Jul Aug Sep Oct
59
17
-J
0
200
400
600
800
1000
0
200
400
600
800
1000
24 un
17 24
-Ju
n
1-
Ju
8- l
J
15 ul
-Ju
22 l
-J
29 ul
-Ju
5- l
A
12 ug
-A
19 ug
-A
1 1 2
26 ug
Privileged and Confidential
-A
u
2- g
Se
9- p
S
16 ep
-S
23 ep
-S
1 2 3
Fe Analysis
Fe Analysis
30 ep
-S
e
7- p
O
14 ct
-O
21 ct
-O
1 2 2
28 ct
-O -Ju -Ju 1-J 8-J 15-J 22-J 29-J 5-A 2-A 9-A 6-A 2-Se 9-Se 6-S 3-S 0-S 7-O 4-O 1-O 8-O
n n ul ul ul ul ul ug ug ug ug p p ep ep ep ct ct ct ct
ct
Cylinder 3
Cylinder 1
17 17
-J -J
0
200
400
600
800
1000
0
200
400
600
800
1000
24 un 24 un
-Ju -Ju
n n
1- 1-
Ju Ju
8- l 8- l
J J
15 ul 15 ul
-Ju -Ju
22 l 22 l
Susan Maersk
-J -J
29 ul 29 ul
-Ju -Ju
5- l 5- l
A A
12 ug 12 ug
-A -A
19 ug 19 ug
-A -A
26 ug 26 ug
-A -A
u u
2- g 2- g
Se Se
9- p 9- p
S S
16 ep 16 ep
-S -S
23 ep 23 ep
-S -S
Fe Analysis
Fe Analysis
30 ep 30 ep
-S -S
e e
7- p 7- p
Oc Oc
14 t 14 t
-O -O
21 ct 21 ct
-O -O
28 ct 28 ct
-O -O
ct ct
60
Cylinder 2
Cylinder 4
17
-J
0
200
400
600
800
1000
0
200
400
600
800
1000
24 un
17 24
-Ju
n
1-
Ju
8- l
J
15 ul
-Ju
22 l
-J
29 ul
-Ju
5- l
A
12 ug
-A
19 ug
-A
1 1 2
26 ug
Privileged and Confidential
-A
u
2- g
Se
9- p
S
16 ep
-S
23 ep
-S
1 2 3
Fe Analysis
Fe Analysis
30 ep
-S
e
7- p
O
14 ct
-O
21 ct
-O
1 2 2
28 ct
-O -Ju -Ju 1-J 8-J 15-J 22-J 29-J 5-A 2-A 9-A 6-A 2-Se 9-Se 6-S 3-S 0-S 7-O 4-O 1-O 8-O
n n ul ul ul ul ul ug ug ug ug p p ep ep ep ct ct ct ct
ct
Cylinder 7
Cylinder 5
17 17
-J -J
0
200
400
600
800
1000
0
200
400
600
800
1000
24 un 24 un
-Ju -Ju
n n
1- 1-
Ju Ju
8- l 8- l
J J
15 ul 15 ul
-Ju -Ju
22 l 22 l
Susan Maersk
-J -J
29 ul 29 ul
-Ju -Ju
5- l 5- l
A A
12 ug 12 ug
-A -A
19 ug 19 ug
-A -A
26 ug 26 ug
-A -A
u u
2- g 2- g
Se Se
9- p 9- p
S S
16 ep 16 ep
-S -S
23 ep 23 ep
-S -S
Fe Analysis
Fe Analysis
30 ep 30 ep
-S -S
e e
7- p 7- p
Oc Oc
14 t 14 t
-O -O
21 ct 21 ct
-O -O
28 ct 28 ct
-O -O
ct ct
61
Cylinder 6
Cylinder 8
17
0
200
400
600
800
1000
-J
0
200
400
600
800
1000
17 24
24 un
-Ju
n
1-
Ju
8- l
J
15 ul
-Ju
22 l
-J
29 ul
-Ju
5- l
A
12 ug
-A
19 ug
-A
1 1 2
Privileged and Confidential
26 ug
-A
u
2- g
Se
9- p
S
16 ep
-S
23 ep
-S
1 2 3
Fe Analysis
Fe Analysis
30 ep
-S
e
7- p
Oc
14 t
-O
21 ct
-O
1 2 2
28 ct -Ju -Ju 1-J 8-J 15-J 22-J 29-J 5-A 2-A 9-A 6-A 2-Se 9-Se 6-S 3-S 0-S 7-O 4-O 1-O 8-O
-O
n n ul ul ul ul ul ug ug ug ug p p ep ep ep ct ct ct ct
ct
Cylinder 9
Cylinder 11
17 17
-J -J
0
200
400
600
800
1000
0
200
400
600
800
1000
24 un 24 un
-Ju -Ju
n n
1- 1-
Ju Ju
8- l 8- l
J J
15 ul 15 ul
-Ju -Ju
Susan Maersk
22 l 22 l
-J -J
29 ul 29 ul
-Ju -Ju
5- l 5- l
A A
12 ug 12 ug
-A -A
19 ug 19 ug
-A -A
26 ug 26 ug
-A -A
u u
2- g 2- g
Se Se
9- p 9- p
S S
16 ep 16 ep
-S -S
23 ep 23 ep
-S -S
Fe Analysis
Fe Analysis
30 ep 30 ep
-S -S
e e
7- p 7- p
O O
14 ct 14 ct
-O -O
21 ct 21 ct
-O -O
28 ct 28 ct
-O -O
ct ct
62
Cylinder 10
Cylinder 12
Privileged and Confidential
Svend Maersk
Sulphur Fe Analysis
40000 1000
35000
30000 800
25000 600
20000
15000 Engine Inlet HFO 400 Cylinder 1
10000 200
5000
0 0
l l l g g g g g p p p p ct t t t
-Ju -Ju -Ju Au Au Au Au Au Se Se Se Se -O Oc Oc Oc
11 t
20 p
ep
ep
19 l
26 l
2- l
18 t
ct
ct
23 g
ug
ug
g
16 g
13 p
-Ju
-Ju
-Ju
Oc
c
u
Au
Au
e
Se
12 19 26 2- 9- 16- 23- 30- 6- 13- 20- 27- 4 11- 18- 25-
-O
-O
-O
-A
-A
-A
-S
-S
-S
4-
12
6-
9-
25
27
30
Fe Analysis Fe Analysis
1000 1000
800 800
600 600
400 Cylinder 2 400 Cylinder 3
200 200
0 0
11 ct
11 t
20 p
27 p
ep
20 p
ep
ep
19 l
26 l
2- l
18 t
25 t
ct
19 l
26 l
2- l
18 t
ct
ct
23 g
30 g
ug
23 g
ug
ug
g
g
16 g
13 p
13 p
-Ju
-Ju
-Ju
-Ju
-Ju
-Ju
Oc
c
c
c
u
u
u
Au
Au
Au
Au
e
e
e
Se
Se
O
-O
-O
-O
-O
-O
-O
-A
-A
-A
-A
-A
-A
-S
-S
-S
-S
-S
-S
4-
4-
12
12
6-
6-
9-
9-
25
27
16
30
63
Privileged and Confidential
Svend Maersk
Fe Analysis Fe Analysis
1000 1000
800 800
600 600
400 Cylinder 4 400 Cylinder 5
200 200
0 0
l l l g g g g g p p p p ct t t t
-Ju -Ju -Ju Au Au Au Au Au Se Se Se Se -O Oc Oc Oc
11 t
20 p
ep
ep
19 l
26 l
2- l
18 t
ct
ct
23 g
ug
ug
g
16 g
13 p
-Ju
-Ju
-Ju
Oc
c
u
Au
Au
e
Se
12 19 26 2- 9- 16- 23- 30- 6- 13- 20- 27- 4 11- 18- 25-
-O
-O
-O
-A
-A
-A
-S
-S
-S
4-
12
6-
9-
25
27
30
Fe Analysis Fe Analysis
1000 1000
800 800
600 600
400 Cylinder 6 400 Cylinder 7
200 200
0 0
11 ct
11 t
20 p
27 p
ep
20 p
ep
ep
19 l
26 l
2- l
18 t
25 t
ct
19 l
26 l
2- l
18 t
ct
ct
23 g
30 g
ug
23 g
ug
ug
g
g
16 g
13 p
13 p
-Ju
-Ju
-Ju
-Ju
-Ju
-Ju
Oc
c
c
c
u
u
u
Au
Au
Au
Au
e
e
e
Se
Se
O
-O
-O
-O
-O
-O
-O
-A
-A
-A
-A
-A
-A
-S
-S
-S
-S
-S
-S
4-
4-
12
12
6-
6-
9-
9-
25
27
16
30
64
Privileged and Confidential
Svend Maersk
Fe Analysis Fe Analysis
1000 1000
800 800
600 600
400 Cylinder 8 400 Cylinder 9
200 200
0 0
l l l g g g g g p p p p ct t t t
-Ju -Ju -Ju Au Au Au Au Au Se Se Se Se -O Oc Oc Oc
11 t
20 p
ep
ep
19 l
26 l
2- l
18 t
ct
ct
23 g
ug
ug
g
16 g
13 p
-Ju
-Ju
-Ju
Oc
c
u
Au
Au
e
Se
12 19 26 2- 9- 16- 23- 30- 6- 13- 20- 27- 4 11- 18- 25-
-O
-O
-O
-A
-A
-A
-S
-S
-S
4-
12
6-
9-
25
27
30
Fe Analysis Fe Analysis
1000 1000
800 800
600 600
400 Cylinder 10 400 Cylinder 11
200 200
0 0
11 t
11 ct
20 p
ep
ep
20 p
27 p
ep
19 l
26 l
2- l
18 ct
25 ct
ct
19 l
26 l
2- l
18 ct
25 ct
ct
23 g
ug
ug
23 g
ug
ug
g
g
16 g
13 p
13 p
-Ju
-Ju
-Ju
-Ju
-Ju
-Ju
Oc
u
u
Au
Au
Au
Au
e
e
e
Se
Se
O
-O
-O
-O
-O
-O
-O
-A
-A
-A
-A
-A
-A
-S
-S
-S
-S
-S
-S
4-
4-
12
12
6-
6-
9-
9-
27
16
30
30
65
Privileged and Confidential
Svend Maersk
Fe Analysis Sulphur
1000 40000
35000
800 30000
600 25000
20000
400 Cylinder 12 15000 Engine Inlet HFO
200 10000
5000
0 0
l l l g g g g g p p p p ct t t t
-Ju -Ju -Ju Au Au Au Au Au Se Se Se Se -O Oc Oc Oc
11 ct
20 ep
27 p
ep
19 l
26 l
2- l
18 ct
25 ct
ct
23 ug
30 ug
ug
9- g
16 ug
13 p
-Ju
-Ju
-Ju
Au
e
Se
12 19 26 2- 9- 16- 23- 30- 6- 13- 20- 27- 4 11- 18- 25-
O
-O
-O
-O
-A
-A
-A
A
-S
-S
-S
4-
12
6-
Cylinder 4 Load / Condition
150 120
130 100
110
80
90 ENGINESPEED
70 60
50 Cu 40 HUMIDITY
30 20 AMBIENTTEMP
10
0
-10 2-Aug
9-Aug
16-Aug
23-Aug
30-Aug
4-Oct
11-Oct
18-Oct
25-Oct
12-Jul
19-Jul
26-Jul
6-Sep
13-Sep
20-Sep
27-Sep
11 t
ep
ep
ep
l
18 t
25 t
ct
23 g
30 g
ug
g
16 g
p
-Ju
-Ju
-Ju
Oc
c
u
u
Au
Au
Se
-O
-O
-O
-A
-A
-A
-S
-S
-S
4-
12
19
26
6-
2-
9-
13
20
27
66
How We Work Together
Prime
Customer
Serv
Manufacturer.
MFT-I
67
Financial Review
68
SEA-Mate® Pricing Schedules
Selling Price to PrimeServ
69
SEA-Mate® B2000 Value Calculator
Blending on Board Value Comparison
Assumption Calculation
- SEA-Mate® Blender $133,400 - Cylinder Oil Consumption [MT/Year] 347
- SEA-Mate® Analyzer [M2000] $110,000 - System Oil Consumption [MT/Year] 35
- Installation $25,000 Before using - Fuel Oil Consumption [MT/Year] 49,504
Investment
- Freight $2,500 BOB - Total Cost of Cylinder Oil [US$/Year] $764,272
- ExxonMobil License Fee [one time] $5,000 - Total Cost of System Oil [US$/Year] $52,109
Total Investment $275,900 - Total Cost of Fuel Oil [US$/Year] $19,801,595
- Loss from off hire [US$/Day] $70,000 - % of Additive to achieve TBN 55 19%
- Days delay for in-security supply due to - Additive Consumption [MT/Year] 67
Ship After using
tragedy such as Hurricane Katrina in the 0.0 - System Oil Consumption [MT/Year] 315
BOB
USA in 2005 [Days] - Total Cost of Additive [US$/Year] $190,264
- Total Cost of System Oil [US$/Year] $472,000
- Power [KW@MCR] 68,520
Engine - Operating hours [Hr/Year] 6,500
Take
- Engine load [% of MCR] 65% Savings everything into
account
- Cylinder Oil price [US$/MT] $2,200
- System Oil price [US$/MT] $1,500 Saving from Lube [US$/Year] $154,118
- Additive price [US$/MT] $2,820
- Cylinder Oil Feed rate [g / KW hr] 1.20 Saving from Fuel due to Cleaner Engine [US$/Year] $0
Lube
- System Oil Consumption [g / KW hr] 0.12 Saving from Fuel due to Cleaner T/C [US$/Year] $0
- TBN in used system oil 8
- TBN for blended cylinder oil 55 - Using of SEA-Mate® Analyzer M2000 $126,677
Other Savings
- Reduce risk of Exhaust Boiler Fires 0 - Supply Security $0
[US$/Year]
- Reduce risk of Exhaust Boiler Fires $0
- Fuel price (US$/MT) $400
- Fuel Oil Consumption [g / KW hr] 171 Total Saving [US$/Year] $280,795
Fuel
- % of fuel saving by cleaner engine
- % of fuel saving by cleaner T/C Payback [Year] 0.98
70
Calculated ROI Based on Volume and Bore Size
4.50 120,000
4.00
100,000
3.50
3.00 80,000
2.50 1
2-5
60,000
6-10
2.00
11-20
20-50
1.50 40,000 >50
bhp @ MCR
1.00
20,000
0.50
0.00 0
C
C
E
C
C
6C
6C
C
6C
6C
CU
6C
8M
C-
E-
M
E-
C-
0M
0M
96
A9
A9
x9
x9
x9
84
M
0M
60
ex
K9
K9
K9
e
fle
70
80
90
RT
TA
6S
-fl
-fl
-fl
7R
K9
12
10
12
T-
7L
8K
7K
12
7R
RT
RT
RT
10
8R
10
12
14
Reference Value Calculator XOM – BP 12-30-2008
71
Privileged and Confidential
• ExxonMobil
– 70 BN formulation approved
– 60 BN formulation under test on Skagen Maersk (6K hour inspection conducted 1/15 / 2009 in TTP)
– 50 BN formulation test to be scheduled
• BP
– 70 BN formulation under test Soroe Maersk
– 60 BN formulation to be evaluated on Soroe Maersk after 2K hours
– Low viscosity CLO test in process on S.L. Champion
• Currently running at 15.2 cSt with excellent results
• Scrapedown results continue to be well within limits (<150 ppm Fe)
• Plan is to go down to 14.5 cSt next month
• PetroChina
– PetroChina currently working on additive candidate
– Testing to begin as soon as formulation has passed a battery of bench tests
72
Managing Customer Expectations
• 2009 additive supplies limited to select ports, namely Rotterdam, Hong Kong,
and Singapore. Additional ports to follow
• Additive packages are to be provided by the oil majors, i.e. ExxonMobil and BP
in 2009; this may change in 2010, either to include additional oil majors or
additive to be provided by an additive manufacturer directly
• 2009 lead time for SEA-Mate® products is 90 days minimum
• Typical product delivery includes ‘turn key’ installation, commissioning and
training
• At present, offer does not include data interpretation and operational advice
• Consumables (sample materials) will sold by PrimeServ as spare parts
73
Privileged and Confidential
• Wärtsilä
– Very positive about the SEA-Mate® concept since 2002
– Sales and Service group desired to have similar agreement as the PrimeServ deal
– Commercial terms demanded by Wärtsilä were not acceptable due to more favorable economics vs PrimeServ
– Testing on Wärtsilä vessel terminated after 2K hours due to catastrophic cat fine damage
– Testing of low viscosity PB product continues on S.L. Champion
– New test to start following meeting on 1/29/2009
• Mitsubishi
– Very positive regarding concept based on meetings in 2008
– No test performed yet on Mitsubishi powered vessel
74
Thank you for your attention
75