hanical Trai n

e Mec in g
O f Th
eer

Me
n
Pi o

thod
e
Th

G rou p
 chanical Trai n
e Me in g
f Th
e er O

Me
i on
eP

thod
Th

G rou p

Pokok Bahasan :
1. Lambang Komponen Listrik
2. Titik Kontak Pada Saklar
3. Warna Kabel
4. Fungsi Warna Kabel
5. Rangkaian Peralatan Listrik (Wiring Diagram)
6. Sistem Pengapian
7. Sistem Pengisian
8. Sistem Electric Starter
9. Terminal Saklar
 BAB

LAMBANG KOMPONEN LISTRIK

 I. SUMBER LISTRIK
nical Trai n
Mecha
Th e in g
Of
eer

Me
on
Pi

thod
e
Th

G rou p

1. BATTERY :
6 VOLT

2. GENERATOR :
 II. KABEL-KABEL
nical Trai n
Mecha
Th e in g
Of
eer

Me
on
Pi

thod
e
Th

1. KABEL MASSA :
G rou p

2. KABEL PERSIMPANGAN :

TIDAK BERHUBUNGAN BERHUBUNGAN

 III. SAKELAR / SWITCH
nical Trai n
Mecha
Th e in g
Of
eer

Me
on
Pi

thod
e
Th

G rou p

1. SAKELAR SATU ARAH : 2. SAKELAR TEKAN :

Contoh : Kunci kontak Contoh : Tombol klakson & starter

3. SAKELAR TEKAN - TARIK : 4. SAKELAR DUA ARAH :

Contoh : Switch rem Contoh : Switch lighting

 nical Trai n
Mecha
Th e in g
Of
eer

Me
on
Pi

thod
e
Th

G rou p

5. COIL / KUMPARAN : 6. LAMPU :

8. TRANSFORMER / IGN. COIL :

7. DIODE / RECTIFIER :

Contoh : Regulator rectifier

 nical Trai n
Mecha
Th e in g
Of
eer

Me
on
Pi

thod
e
Th

G rou p

9. TAHANAN / RESISTOR : 10. BUSI :

Contoh : Regulator rectifier

11. KONDENSOR : 12. ELEKTROMAGNIT :

Contoh : Stator comp & motor starter

Contoh :
CDI
 nical Trai n
Mecha
Th e in g
Of
eer

Me
on
Pi

IV. ALAT DAYA

thod
e
Th

G rou p

1.FUSE / SIKRING : 2. PLATINA :

3. TRANSISTOR :

PNP TRANSISTOR NPN TRANSISTOR

emiter colector emiter colector

base base

Contoh : CDI
 nical Trai n
Mecha
Th e in g
Of
eer

Me
on
Pi

thod
e
Th

G rou p

BAB

TITIK KONTAK PADA SAKLAR

 nical Trai n
Mecha
Th e in g
Of
eer

Me
on
Pi

thod
e
Th

G rou p

SINGKATAN INGGRIS INDONESIA

BAT Battery Baterei/Aki

E Earth Masa/Ground

Hi High-beam Lampu jauh

HL Head light Lampu depan

Ho Horn Klakson
Ig Ignition Pengapian

L Left Kiri

Lo Low beam Lampu dekat

P Position Lampu posisi

R Right Kanan

REG Regulator Regulator

ST Starter switch Saklar starter

TL Tail light Lampu belakang

 nical Trai n
Mecha
Th e in g
Of
eer

Me
on
Pi

thod
e
Th

G rou p

SINGKATAN INGGRIS INDONESIA

Bl atau B Black Hitam

Br Brown Coklat

Bu atau L Blue Biru

G Green Hijau

Gr Grey Abu - abu

Lb atau Sb Light Blue/Sky Blue Biru muda

Lg Light green Hijau muda

O Orange Oranye

P Pink Merah muda

R Red Merah

W White Putih

Y Yellow Kuning
 nical Trai n
Mecha
Th e in g
Of
eer

Me
on
Pi

thod
e
Th

G rou p

BAB

FUNGSI WARNA KABEL

 nical Trai n
Mecha
Th e in g
Of
eer

Me
on
Pi

thod
e
Th

G rou p

Bl Menghubungkan kunci kontak dgn beban DC

Br Menghubungkan switch lighting dgn bulb posisi, AC

panel dan tail light

Y Menghubungkan spull lampu dgn sakelar lampu AC

dan rectifier regulator (kiprok)

O Menghubungkan switch sein dgn bulb sein kiri DC

dan indicator
Lb Menghubungkan switch sein dgn bulb sein
kanan dan indicator DC

Bu Menghubungkan switch dimmer dgn bulb jauh dan AC

indicator
 nical Trai n
Mecha
Th e in g
Of
eer

Me
on
Pi

thod
e
Th

G rou p

G Menghubungkan accu dgn massa/ground

Lg Menghubungkan switch horn dgn horn DC

R Menghubungkan rectifier, accu dgn kunci kontak DC

dan switch starter
W Menghubungkan spull pengisian dgn rectifier AC

Gr Menghubungkan winker relay dgn switch winker DC

B/R Menghubungkan spull pengapian dgn CDI Unit AC

Bu/Y Menghubungkan fixed pulser dgn CDI Unit AC

 nical Trai n
Mecha
Th e in g
Of
eer

Me
on
Pi

thod
e
Th

G rou p

Bl/Y Menghubungkan CDI Unit dgn Ignition Coil AC

R/Bl Menghubungkan Kunci kontak dgn CDI Unit DC

Y/R Menghubungkan switch gigi 1 dgn lampu gigi 1 DC

Lg/R Menghubungkan switch gigi netral dgn lampu netral DC

B/Bu Menghubungkan switch gigi 2 dgn lampu gigi 2 DC

W/Bu Menghubungkan switch gigi 3 dgn lampu gigi 3 DC

P Menghubungkan switch gigi 4 dgn lampu gigi 4 DC

 nical Trai n
Mecha
Th e in g
Of
eer

Me
on
Pi

thod
e
Th

G rou p

BAB

RANGKAIAN PERALATAN LISTRIK

 WIRING DIAGRAM ASTREA GRAND FUEL
METER

FUEL
e Me
chanical Trai n
in g E F
F UNIT
f Th
e er O

Me
P ion

thod
e
Th

Bulb Top

3
G rou p
Bulb Netral SWITCH REM ( Fr )

3
3
SWITCH REM ( Rr )
Horn
TOMBOL

OFF

ON
M. STARTER
R.WINKER

3
3
Rr Fr
RELAY

3
L Rr L.WINKER Fr

RECTIFIER

B. PANEL

3
B. POSITION

3
OFF
P
B.TAILIGHT

3
H
P

+ - H
ACCU

CDI UNIT

SWICTH
DIMMER B.HEAD LIGHT

STATOR
M.STARTER

3
3
3 3
3
M.STARTER COIL 3 3
3
 WIRING DIAGRAM GL NEOTECH FUEL METER

chanical Trai n
e Me in g
f Th
er O
E F
e
FF

Me
ion E
P FUEL

thod
e
Th UNIT

G rou p

Bulb Netral SWITCH REM ( Fr )

3
3
SWITCH REM ( Rr )

TOMBOL
HORN
OFF
ON

R.WINKER

3
Rr Fr
RELAY

3
L Rr L.WINKER Fr

RECTIFIER

B. PANEL

3
B. POSITION

3
OFF
P
B.TAILIGHT

3
H
P

+ -
H
ACCU

CDI UNIT

SWICTH
DIMMER B.HEAD LIGHT

STATOR

3
3
3
3
COIL
3
3
3
3
 O f Th
e Mec
hanical Trai n
in g
WIRING DIAGRAM KARISMA SPEEDOMETER
eer

Me
on
Pi

thod
e
Th

E F
F

G rou p

3
N E F FUEL
UNIT

3
1

SWITCH REM ( Fr )

3
OFF 2

3
ON
SWITCH REM ( Rr )

3
4

3
R.WINKER

3
Rr Fr
RELAY

SWITCH M. STARTER

3
L Rr L.WINKER Fr

RECTIFIER TOMBOL HORN

M.STARTER

B. PANEL
OFF
P

3
H
P

+ - B. POSITION
H
TSS

3
ACCU

B.TAILIGHT
CDI UNIT

3
M.STARTER

STATOR

B.HEAD LIGHT
3
3
3
3
COIL
3
3
3
3 SWICTH
DIMMER
 WIRING DIAGRAM TIGER 5
x1000rpm
f Th
e Mec
hanical Trai n
in g 0 11
e er O RPM

Me
on RPM
Pi RPM

thod


e
Th METER
METER
METER FUEL
Tombol Klakson UNIT
HORN E
E F FUEL
F FUEL
FUEL
METER
METER
METER


G rou p

Bulb Top
SWITCH REM ( Fr )

3
OFF SWITCH REM ( Rr )

ON
Bulb Netral

3
TOMBOL
STARTER
DIODE

R.WINKER

3
3
Rr Fr
RELAY

3
L Rr L.WINKER Fr

RECTIFIER
B. PANEL

3
B. POSITION

3
M OFF
P
B.TAILIGHT

3
H
P

+ -
H
ACCU
STATOR

CDI UNIT

SWICTH
DIMMER B.HEAD LIGHT

M.STARTER

3
3
3
3
COIL
3
3
3
3
 nical Trai n
Mecha
Th e in g
Of
eer

Me
on
Pi

thod
e
Th

G rou p

BAB

SISTEM PENGAPIAN
 KOMPONEN SISTEM PENGAPIAN TIPE SUPRA
nical Trai n
Mecha
Th e in g
Of
eer

Me
on
Pi

thod
e
Th

G rou p

Kunci Kontak

CDI

Coil
Busi

Alternato
r Fixed Pulser
 nical Trai n
Mecha

SISTEM PENGAPIAN CDI-AC

Th e in g
Of
eer

Me
on
Pi

thod
e
Th

G rou p

CDI

Kunci Kontak
Coil

Busi

Alternato
Fixed Pulser
r
 KOMPONEN SISTEM PENGAPIAN CDI-AC
nical Trai n
Mecha
Th e in g
Of
eer

Me
on
Pi

thod
e
Th

G rou p (TIGER)

KUNCI KONTAK
SAKLAR PEMATI MESIN

KOIL PENGAPIAN

UNIT CDI

BUSI
ALTERNATOR

KUMPARAN PEMBANGKIT
 SISTEM PENGAPIAN CDI-AC
nical Trai n
Mecha
Th e in g
Of
eer

Me
on
Pi

thod
e
Th

(TIGER)
G rou p

CDI

Coil
Saklar Pemati

Busi
Mesin

Fixed Pulser

Alternato
r
 SISTEM PENGAPIAN CDI-DC
nical Trai n
Mecha
Th e in g
Of
eer

Me
on
Pi

thod
e
Th

(GL MEGA PRO)

G rou p
 SISTEM PENGAPIAN CDI-DC
nical Trai n
Mecha
Th e in g
Of
eer

Me
on
Pi

thod
e
Th

G rou p

CDI

Kunci Kontak
Coil

⊖ ⊕ Ke Regulator Rec
Battery Busi

Fixed Pulser

Alternato
r
 SISTEM PENGAPIAN CDI-DC
nical Trai n
Mecha
Th e in g
Of
eer

Me
on
Pi

thod
e
Th

G rou p (KARISMA)
 SISTEM PENGAPIAN CDI-DC
nical Trai n
Mecha
Th e in g
Of
eer

Me
on
Pi

thod
e
Th

G rou p (KARISMA)

CDI
TSS
Kunci Kontak

⊖ ⊕ Ke Regulator Rec
Battery

Busi
Coil
Fixed Pulser

Alternato
r
 nical Trai n
Mecha
Th e in g
Of
eer

Me
on
Pi

thod
e
Th

G rou p

BAB

SISTEM PENGISIAN
 SISTEM PENGISIAN
nical Trai n
Mecha
Th e in g
Of
eer

Me
on
Pi

thod
e
Th

G rou p (SUPRA)

BATTERY

ALTERNATOR
REGULATOR RECTIFIER
 SISTEM PENGISIAN
nical Trai n
Mecha
Th e in g
Of
eer

Me
on
Pi

thod
e
Th

G rou p (NEOTECH)
 SISTEM PENGISIAN
nical Trai n
Mecha
Th e in g
Of
eer

Me
on
Pi

thod
e
Th

G rou p (GRAND, SUPRA, NEOTECH)

REGULATOR REC

⊖ ⊕
Battery

Lampu-
lampu

Alternato
r
 SISTEM PENGISIAN
nical Trai n
Mecha
Th e in g
Of
eer

Me
on
Pi

thod
e
Th

G rou p (KARISMA)
 SISTEM PENGISIAN
nical Trai n
Mecha
Th e in g
Of
eer

Me
on
Pi

thod
e
Th

G rou p (KARISMA)

REGULATOR REC

⊖ ⊕
Battery

Lampu-
lampu

Alternato
r
 SISTEM PENGISIAN
nical Trai n
Mecha
Th e in g
Of
eer

Me
on
Pi

thod
e
Th

G rou p (TIGER)

Kunci
Kontak
Battery
Sekring

Alternator
Regulator Rectifier
 SISTEM PENGISIAN
nical Trai n
Mecha
Th e in g
Of
eer

Me
on
Pi

thod
e
Th

G rou p (TIGER)

Kunci Kontak
Bl

R Bl
G Y
G
R Y

- +

Battery Rectifier Regulator

Alternator
 nical Trai n
Mecha
Th e in g
Of
eer

Me
on
Pi

thod
e
Th

G rou p

BAB

SISTEM BEBAN
 nical Trai n
Mecha
Th e in g
Of
eer

Me
on
Pi

thod
e
Th

G rou p

SISTEM BEBAN :
1. SISTEM LAMPU PENERANGAN
2. SISTEM LAMPU REM
3. SISTEM LAMPU SEIN
4. SISTEM LAMPU POSISI GIGI
5. KLAKSON
6. FUEL METER
7. SISTEM STARTER
 nical Trai n
Mecha

SISTEM LAMPU PENERANGAN

Th e in g
Of
eer

Me
on
Pi

thod
e
Th

G rou p

Ke Regulator

Switch Light B. PANEL

P

P
H

H B. POSITION

B.TAILIGHT

B.HEAD LIGHT

Alternato
r

Switch Dimmer
 nical Trai n
Mecha
Th e in g
Of
eer

SISTEM LAMPU REM

Me
on
Pi

thod
e
Th

G rou p

Switch Rem ( Fr )

Switch Rem ( Rr )
OFF
ON

G
R

- +

Battery
 SISTEM LAMPU SEIN
nical Trai n
Mecha
Th e in g
Of
eer

Me
on
Pi

thod
e
Th

G rou p

Rr R.WINKER Fr
WINKER RELAY

L L.WINKER
Rr Fr
OFF
ON

G
R

- +

Battery
 nical Trai n
Mecha
Th e in g
Of
eer

SISTEM LAMPU POSISI GIGI

Me
on
Pi

thod
e
Th

G rou p

1
OFF

ON
R
2

G 3
R

- + 4

Battery
 nical Trai n
Mecha
Th e in g
Of
eer

SISTEM KLAKSON
Me
on
Pi

thod
e
Th

G rou p

OFF
ON

G
R

- +

Battery
 nical Trai n
Mecha
Th e in g
Of
eer

SISTEM STARTER
Me
on
Pi

thod
e
Th

G rou p
 nical Trai n
Mecha
Th e in g
Of

SISTEM STARTER
eer

Me
on
Pi

thod
e
Th

G rou p

SWITCH STARTER

OFF M

ON
R MOTOR STARTER

G
R

- +

Battery
 SISTEM STARTER DENGAN PENGAMAN
nical Trai n
Mecha
Th e in g
Of
eer

Me
on
Pi

thod
e
Th

G rou p (Netral)

+ -
FUSE 15A GS
M STARTER

STARTER SWITCH

IGNITION SWITCH

3
DIODE BULB NETRAL

NETRAL SWITCH

KOPLING SWITCH
 eer
Of
Th e
Mecha
nical Trai n
in g
SISTEM STARTER DENGAN PENGAMAN

Me
on
Pi

thod
(Gigi Masuk)
e
Th

G rou p

+ -
FUSE 15A
GS
M STARTER

STARTER SWITCH

IGNITION SWITCH

3
X
DIODE BULB NETRAL

NETRAL SWITCH

KOPLING SWITCH
 nical Trai n
Mecha
Th e in g
Of
eer

Me
on
Pi

thod
e
Th

G rou p

BAB

TERMINAL SAKLAR
 TERMINAL SAKLAR
GL NEOTECH
chanical Trai n
Th e Me in g
er Of
e

Me
on
Pi

thod
e
Th

G rou p
SAKLAR LAMPU SAKLAR DIM

SAKLAR SEIN TOMBOL KLAKSON

KUNCI KONTAK TOMBOL KLAKSON SAKLAR LAMPU SEIN

BAT BAT2 B HO WR R L
1
WARN B Lg WARN Gr O Lb
WARN R R/B A A
A R
FREE R
LOCK
ON PUSH
PUSH OFF
L
OFF
SAKLAR LAMPU ON
ON SAKLAR DIM
C1 TL HL (HL) LO HI
WARNA Y Br WARN w Bu
A
OFF
LO
P HI
HO
HL
 er O
f Th
e Me
chanical Trai n
in g TERMINAL SAKLAR
SUPRA
e

Me
ion
eP

thod
Th

G rou p
SAKLAR LAMPU SAKLAR DIM

SAKLAR SEIN TOMBOL KLAKSON

KUNCI KONTAK TOMBOL KLAKSON SAKLAR LAMPU SEIN

BA BAT IG E WR R L
B HO
T 1 WARN Gr O Lb
WARN B Lg A
WARN R B B/ G A R
A W R
OFF FREE
PUSH
LOCK
ON PUSH OFF
L
OFF ON
ON SAKLAR LAMPU SAKLAR DIM
C1 TL HL (HL) LO HI
WARN Y Br WARN W Bu
A A
OFF LOHi
P
P HO
HL
HL
 nical Trai n
Mecha
Th e in g
Of
eer

Me
on
Pi

thod
e
Th

G rou p

BAB

LATIHAN
 LATIHAN
nical Trai n
Mecha
Th e in g
Of
eer

Me
on
Pi

thod
e
Th

G rou p

MENCARI GANGGUAN SISTEM KELISTRIKAN DENGAN URUTAN DARI SUMBER

ARUS LISTRIK
Diagram di bawah disebut Diagram Blok, Kotak (Blok) diisi nama komponen
dan garis diisi warna kabel.

Contoh : Diagram Blok

G R R B Lg G
Battery Sekrin Kunci Tombol Klakson Klakson
g Kontak
 LATIHAN
hanical Trai n
e Mec in g
f Th
e er O

Me
i on
eP

thod
Th

G rou p

CARILAH GANGGUAN SISTEM KELISTRIKAN PADA SISTEM :

1. Lampu Sein Kiri dan Kanan Supra Fit

2. Lampu Rem Supra X
3. Lampu Depan Jarak Dekat dan Jauh Karisma
4. Lampu Netral GL Pro
5. Lampu Posisi Gigi Supra X
6. Sistem Starter
7. Sistem Pengapian Supra X
8. Sistem Pengisian Supra X
 nical Trai n
Mecha
Th e in g
Of
eer

Me
on
Pi

thod
e
Th

G rou p