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Target Costing, Theory

of Constraints, and Life


Cycle Costing

23/12/2008 © Yudhi Herliansyah, 2008


Tujuan Pembelajaran
Setelah mempelajari materi kuliah
diharapkan anda mampu untuk: Target Costing, Theory of Constraints,
and Life Cycle Costing

 Menjelaskan peggunaan Target Costing untuk


tujuan stratejik
 Menjelaskan aplikasi TOC untuk tujuan stratejik.
 Menjelaskan aplikasi life cycle costing untuk
tujuan stratejik.
 Menjelaskan tujuan sales life cycle.

23/12/2008 © Yudhi Herliansyah, 2008


The Cost Life Cycle (Siklus Biaya)

The Cost Life Cycle:


Merupakan urutan aktivitas dalam
perusahaan mulai dari R & D sampai
Customer service.

The Sales Life Cycle:


Merupakan urutan atau fase hidup produk
atau jasa mulai intro sampai decline

23/12/2008 © Yudhi Herliansyah, 2008


Slide 5-2

The Cost Life Cycle (Siklus Biaya)


Target Costing, Theory of Constraints,
and Life Cycle Costing

R&D

23/12/2008 © Yudhi Herliansyah, 2008


Slide 5-2
The Cost Life Cycle (Siklus Biaya)
Target Costing, Theory of Constraints,
and Life Cycle Costing

R&D Design

23/12/2008 © Yudhi Herliansyah, 2008


Slide 5-2
The Cost Life Cycle (Siklus Biaya)
Target Costing, Theory of Constraints,
and Life Cycle Costing

R&D Design Produc-


tion

23/12/2008 © Yudhi Herliansyah, 2008


Slide 5-2
The Cost Life Cycle (Siklus Biaya)
Target Costing, Theory of Constraints,
and Life Cycle Costing

Mkt. &
R&D Design Produc- Distri-
tion bution

23/12/2008 © Yudhi Herliansyah, 2008


Slide 5-2
The Cost Life Cycle (Siklus Biaya)
Target Costing, Theory of Constraints,
and Life Cycle Costing

Mkt. & Custo-


R&D Design Produc- Distri- mer
tion bution Service

23/12/2008 © Yudhi Herliansyah, 2008


Slide 5-2
The Cost Life Cycle (Siklus Biaya)
Target Costing, Theory of Constraints,
and Life Cycle Costing

Mkt. & Custo-


R&D Design Produc- Distri- mer
tion bution Service

Upstream Activities Downstream Activities


(Aktivitas Hulu) Aktivitas Hilir

23/12/2008 © Yudhi Herliansyah, 2008


The Cost Life Cycle (Siklus Biaya)

• Metode yang membantu dalam analisis cost


life cycle adalah target costing, theory of
constraint dan life cycle costing.

23/12/2008 © Yudhi Herliansyah, 2008


Slide 5-3

The Sales Life of a Product (Siklus Product)


Target Costing, Theory of Constraints,
and Life Cycle Costing

Introduction

23/12/2008 © Yudhi Herliansyah, 2008


Slide 5-3
The Sales Life of a Product (Siklus Product)
Target Costing, Theory of Constraints,
and Life Cycle Costing

Growth

Introduction

23/12/2008 © Yudhi Herliansyah, 2008


Slide 5-3
The Sales Life of a Product (Siklus Product)
Target Costing, Theory of Constraints,
and Life Cycle Costing

Growth Maturity

Introduction

23/12/2008 © Yudhi Herliansyah, 2008


Slide 5-3
The Sales Life of a Product (Siklus Product)
Target Costing, Theory of Constraints,
and Life Cycle Costing

Growth Maturity

Decline
Introduction

23/12/2008 © Yudhi Herliansyah, 2008


Slide 5-4
The Cost Life Cycle (Siklus Biaya)
Target Costing, Theory of Constraints,
and Life Cycle Costing

Mkt. & Custo-


R&D Design Produc- Distri- mer
tion bution Service

TARGET
COSTING
23/12/2008 © Yudhi Herliansyah, 2008
TARGET COSTING

• Target costing digunakan untuk mengelola


biaya, terutama dalam aktivitas desain.
• Dalam Target costing perusahaan
menentukan biaya yang harus dikeluarkan
berdasar harga pasar kompetitif, dengan
demikian maka perusahaan dapat
memperoleh laba yang diharapkan.

23/12/2008 © Yudhi Herliansyah, 2008


Mengurangi biaya pada tingkat Target Slide 5-5

Cost
Target Costing, Theory of Constraints,
and Life Cycle Costing

 Integrasi tekhnologi manufaktur


baru, menggunakan teknik
manajemen biaya maju, dan
mengamati produktivitas yang lebih
tinggi melalui improved hubungan
organisasi dan pekerja.
 Redesigning produk atau jasa.

23/12/2008 © Yudhi Herliansyah, 2008


Slide 5-6

Implementasi Target Costing


Target Costing, Theory of Constraints,
and Life Cycle Costing

 Tentukan harga pasar.


 Tentukan laba yang diinginkan.
 Hitung target cost pada harga pasar
dikurang laba yang diharapkan.
 Gunakan rekayasa nilai untuk
mengidentifikasi cara mengurangi biaya
produk.
 Gunakan Kaizen costing dan pengendalian
operasional untuk mengurangi biaya produk.
23/12/2008 © Yudhi Herliansyah, 2008
Implementasi Target Costing

• Rekayasa Nilai (value engeneering)


digunakan dalam target costing untuk
menurunkan biaya produk dengan cara
menganalisis “trade off” antara :
• 1. jenis dan level yang berbeda dalam
fungsionalitas produk.
• 2. Biaya produk total.

23/12/2008 © Yudhi Herliansyah, 2008


Slide 5-7

The Cost Life Cycle


Target Costing, Theory of Constraints,
and Life Cycle Costing

Mkt. & Custo-


R&D Design Produc- Distri- mer
tion bution Service

The Theory of
Constraints
23/12/2008 © Yudhi Herliansyah, 2008
The Theory of Constraints

• TOC memfokuskan perhatian manajer pada


kendala atau pemborosan yang
memperlambat proses produksi.
• TOC mengarahakan perhatian manajer pada
bagaimana kecepatan bahan baku dan
komponen yang dibeli utk diproses menjadi
produk akhir dan diserahkan kepada
pelanggan.

23/12/2008 © Yudhi Herliansyah, 2008


Slide 5-8

The Theory of Constraints


Target Costing, Theory of Constraints,
and Life Cycle Costing

 Identifikasi kendala pengikat (binding and


non-binding constraints).
 Menentukan pemanfaatan paling efisien
untuk setiap kendala pengikat (binding
constraint).
 Mengelola aliran sepanjang binding
constraint.
 Menambah kapasitas pd kendala yang
mengikat.
 Desain ulang (Redesign) proses manufaktur
kearah fleksibilitas dan throuput yang cepat.

23/12/2008 © Yudhi Herliansyah, 2008


Memaxiumkan aliran dalam kendala pengikat Slide 5-9

(Binding Constraint)
Target Costing, Theory of Constraints,
and Life Cycle Costing

 Menyederhanakan bottleneck dalam operasi:


*sederhanakan desain produk
*sederhanakan proses manufaktur
 Cari cacat kualitas dalam bahan baku yang
menyebabkan keterlambatan (slowing things down).
 Turunkan waktu set-up .
 Turunkan kelambatan lainnya yang terkait dengan
unscheduled dan non-value-added activities, seperti
inspections, kerusakan mesin (machine break-downs).
 Sederhanakan kendala pengikat dengan cara
mengubah semua aktivitas dari kendala yang tidak
mengurangi fungsi operasi.
23/12/2008 © Yudhi Herliansyah, 2008
The Drum-Buffer-Rope System

• DBR System merupakan suatu sistem untuk


menyeimbangkan aliran produksi melalui
kendala yang mengikat sehingga
mengurangi jumlah persediaan pada
kendala dan meningkatkan produktivitas
secara keseluruhan.

23/12/2008 © Yudhi Herliansyah, 2008


Slide 5-10

The Drum-Buffer-Rope System


Target Costing, Theory of Constraints,
and Life Cycle Costing
Raw Materials

Process One

Process Two

Process Three
Rope
Small amount of Work
Buffer
in Process Inventory

Process Four Drum

Process Five

Finished Goods
23/12/2008 Lihat halaman blocher© Yudhi Herliansyah, 2008
Slide 5-11

Perbandingan Costing Methods

Tujuan Utama
TOC ABC
Fokus Jk Pendek; Fokus Kh Panjang;
analisis through-put analisis semua biaya
berdasar bahan dan produk; materials,
biaya terkait. labor dan overhead

23/12/2008 Lihat hal 162 blocher © Yudhi Herliansyah, 2008


Slide 5-11

Perbandingan Costing Methods

Batasan dan Kapasitas Resource


TOC ABC

Termasuk; Fokus Tudak eksplisit


Pemilik TOC

23/12/2008 Lihat hal 182 blocher © Yudhi Herliansyah, 2008


Slide 5-11

Perbandingan Costing Methods

Cost Drivers
TOC ABC
Utilisasi tdk langsung Utk
cost drivers. mengembangkanpema
haman cost drivers pd
level unit, batch,
product dan facility

23/12/2008 Lihat hal blocher © Yudhi Herliansyah, 2008


Slide 5-11

Perbandingan Costing Methods

Penggunaan
Utama
TOC ABC
Optimasi arus Strategic pricing dan
produksi dan product profit planning
mix jk pendek

23/12/2008 Lihat hal blocher © Yudhi Herliansyah, 2008


Slide 5-12

The Cost Life Cycle

Mkt. & Custo-


R&D Design Produc- Distri- mer
tion bution Service

Upstream Costs Downstream Costs

LIFE CYCLE COSTING


23/12/2008 © Yudhi Herliansyah, 2008
Slide 5-13

The Cost Life Cycle


Target Costing, Theory of Constraints,
and Life Cycle Costing

Upstream Costs:
Research and develop-
ment
Design: prototyping,
testing, concurrent
engineering, quality
development

23/12/2008 © Yudhi Herliansyah, 2008


Slide 5-13

The Cost Life Cycle


Target Costing, Theory of Constraints,
and Life Cycle Costing

Upstream Costs:
Research and develop-
ment
Design: Manufacturing
prototyping, Costs:
testing, concurrent
Purchasing
engineering, quality
Direct manufacturing
developmentcosts
Indirect manufac-
turing costs

23/12/2008 © Yudhi Herliansyah, 2008


Slide 5-13

The Cost Life Cycle


Target Costing, Theory of Constraints,
and Life Cycle Costing

Upstream Costs:
Research and develop-
ment
Design: Manufacturing
prototyping, Costs:
testing, concurrent
Purchasing
engineering, quality
Direct Downstream Costs:
manufacturing
developmentcosts Marketing and distribution--
packaging, shipping, samples.
Indirect manufac-
turing costs promotion, advertising
Service and warranty--recalls,
service, product liability,
customer support

23/12/2008 © Yudhi Herliansyah, 2008


Slide 5-14

Critical Success Factors pada Tahap Design

 Menurunkan waktu
ke pasar
 Menurunkan biaya
servis yang
diekspektasi
 Improve
manufaktur yang
mudah
 Rencanakan Proses
dan desain
23/12/2008 © Yudhi Herliansyah, 2008
Tahap Desain

• 4 metode desain:
• 1. Basic engineering, desainer bekerja terpisah dengan
bagian lain dalam manufaktur
• 2. Prototyping, pengembangan model dengan melakukan
percobaan oleh tekhnisi dan pelanggan.
• 3. Templating, desain produk yang ada di tambah atau
dikurangi supaya sesuai dengan spesifikasi yg
diharapkan
• 4. Concurrent engineering, pengintegrasian dalam desain
produk dengan pemasaran, produksi dalam
siklus hidup.

23/12/2008 Lebih lanjut lihat hal 185 blocher


© Yudhi Herliansyah, 2008
Slide 5-16

Life Cycle in a Software Firm


Target Costing, Theory of Constraints,
and Life Cycle Costing

Product Line Income Statement


Analytical Decisions, Inc.
ADI-1 ADI-2 Total
Sales $4,500,000 $2,500,000 $7,000,000
Cost of Sales 1,240,000 1,005,000 2,245,000
Gross Margin 3,260,000 1,495,000 4,755,000

Research and Development 2,150,000


Selling and Service 1,850,000
Income Before Tax $ 755,000

Incomplete Analysis
23/12/2008 © Yudhi Herliansyah, 2008
Slide 5-16

Life Cycle in a Software Firm


Target Costing, Theory of Constraints,
and Life Cycle Costing

Product Line Income Statement


Analytical Decisions, Inc.
ADI-1 ADI-2 Total
Sales $4,500,000 $2,500,000 $7,000,000
Cost of Sales 1,240,000 1,005,000 2,245,000
Gross Margin 3,260,000 1,495,000 4,755,000

Research and Development 2,150,000


Selling and Service Is ADI-I the 1,850,000
Income Before Tax most profitable? $ 755,000

Incomplete Analysis
23/12/2008 © Yudhi Herliansyah, 2008
Slide 5-16

Life Cycle in a Software Firm


Target Costing, Theory of Constraints,
and Life Cycle Costing

Product Line Income Statement


Analytical Decisions, Inc.
ADI-1 ADI-2 Total
Sales $4,500,000 $2,500,000 $7,000,000
Cost of Sales 1,240,000 1,005,000 2,245,000
Gross Margin 3,260,000 1,495,000 4,755,000

Research and Development 1,550,000 600,000 2,150,000


Selling and Service 1,450,000 400,000 1,850,000
Income Before Tax $ 260,000 $ 495,000 $ 755,000

Complete Analysis
23/12/2008 © Yudhi Herliansyah, 2008
Slide 5-16

Life Cycle in a Software Firm


Target Costing, Theory of Constraints,
and Life Cycle Costing

Product Line Income Statement ADI-2 is most


Analytical Decisions, Inc. profitable!

ADI-1 ADI-2 Total


Sales $4,500,000 $2,500,000 $7,000,000
Cost of Sales 1,240,000 1,005,000 2,245,000
Gross Margin 3,260,000 1,495,000 4,755,000

Research and Development 1,550,000 600,000 2,150,000


Selling and Service 1,450,000 400,000 1,850,000
Income Before Tax $ 260,000 $ 495,000 $ 755,000

Complete Analysis
23/12/2008 © Yudhi Herliansyah, 2008
Latihan Target Cost

• Halaman 195 No 5-19……….660 No 10-23


• Halaman 198 No 5-26……….672 No 10-34

23/12/2008 © Yudhi Herliansyah, 2008


The End

See you again

23/12/2008 © Yudhi Herliansyah, 2008

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