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• Government Regulations
– 192.150 / 195.120
• Decrease Corrosion
• Increase Efficiency
– Decrease Power Costs
• Pre-Inspection Cleaning
• Operational Pigging
• Gauging Line Geometry
INFORMATION TO KNOW
BEFORE PIGGING YOUR LINE
• Pipe Dimensions
– Line Size
– Line ID
• Pigs 1-5 % Larger Than Pipe ID
• 2% Optimal
– Line Length ID
• Selection Of Pig Material
– Pipe Material
– Internal Coatings
• Selection Of Pig Material
OD
– Wall Thickness
• Line Pipe Grade May Determines Thickness
• Selection of Pig Material
INFORMATION TO KNOW
BEFORE PIGGING YOUR LINE
• Valve Types
– Single Biggest Cause Of Problems
INFORMATION TO KNOW
BEFORE PIGGING YOUR LINE
• Bends
– 1.5 D, 3D, 5D or Greater
– Miter Bends
INFORMATION TO KNOW
BEFORE PIGGING YOUR LINE
• Branched Fittings
– Wyes
– Tees (Barred or not)
• Tees > 50% of main diameter should be barred
• At Least Three Diameters Of Straight Pipe Between Any Two
Fittings
FLOW RATE
Flow Rate
– Most Effective If Ran At Constant Speed
– Pig Velocity > 4ft/sec But <15ft/sec
– In General, the faster the pig travels the less efficient
it becomes in being able to carry material in front of it
• Gauging
–Soft Metal Plate
–90%-95% ID
–Confirms Integrity Of The Flow Area
• Cleaning
Pig Uses
• Magnetic
– Lift Ferrous Debris or Trip Pig Signals
• Gel
• ILI
– Mapping, Geometry Measurement, Metal Loss
CATAGORIES OF PIGS
• Foam
– Negotiate Short
Radius Bends
– Various Densities
• 2-5 LB , 5-8 LB, 8-10 LB
– Reduce In Diameter
Up To 35% • Uses
– Numerous Options – Drying
– Wiping
– Cleaning
– Proving
CATAGORIES OF PIGS
• Solid Cast Urethane
– Hollow Shaft Can Handle 20% Reduction In Pipe ID
– Can Maneuver In Less Than 1.5D Radius Bends
– Advantages: Non Brittle, Elastomeric Memory, Abrasion Resistant
– Disadvantages: Break Down In Higher Temps, Dissolves In Certain Chemicals
• Uses
– Sealing
– Batching
– Cleaning
CATAGORIES OF PIGS
• Solid Cast Urethane
– Types Of Polyurethanes
• Castable Elastomers: Prepolymer And A Curator
– MDI (Methylenebisdiphenyl)
» More Expensive But More Durable
– TDI (Tolylenediisocyanate)
» Better Compression And Holds Up In Higher Temperature
• Durometer
– Measured By Shore Durometer or Rockwell Test
– The Higher The Durometer The Harder The Urethane And The Better
The Scraping Capability. The Softer The Durometer The Better The
Sealing Capability.
• MDI : 70A-85A Range
• TDI : 50A-90A Range
CATAGORIES OF PIGS
Steel Mandrel Pig
• Most Aggressive Pigs
• Most Versitile
– Discs
• Sealing: < 1 Inch (High Sealing Low Scraping)
• Scraping: >1Inch (High Scraping Low Sealing)
• Slotted: Multi-Diameter Lines
– Cups
• Scraper: Maximum Scraping - Reduce 15-20% Of Diameter
• Conical: Maximum Sealing – Reduce 30-35% Of Diameter
– Brushes
• Mounted To Ensure Full 360° Wall Coverage
• Size Of Bristle Has An Effect On The Size Of Anomaly It Can Clean
Brushes
• Flat Wire: Remove dirt, scale and large debris. Doesn’t clean pits well.
• Round Wire Brush: Ideal for pits. Easily handle thickness changes and
1.5D bends.
• Pencil Brush: Best for rust and loose debris. Rigid and doesn’t handle
tight bends well.
• Wire Wheel Brush: Used for smaller diameters and not aggressive.
• Scrub Brush: Total wire foam pig. Good for finishing and polishing.
SOLUBLE PIGS
• Uses • Advantages
– Proving • Cannot Get Stuck
• No Cut Outs
• Options
– Length
– Size
– Shape
– Water Soluble
– Oil Soluble
PIGGING SPHERES
• USES • Advantages
– Liquid Removal • Automated Launching
• OPTIONS
– Coatings
– Brushes
PIG SIZING
• Pig Lengths
– Bullet Shaped
• 2 Times Nominal Diameter
– Sealing Length: 1.5 Times Nominal Diameter
– Double Dish & Light Density Swab
• 1.5 Times Nominal Diameter
– Solid Cast
• Approximately 1.5 Times Nominal Diameter
– Steel Mandrel
• 3” Longer Than Nominal Diameter (Small Pigs)
• 6” Longer Than Nominal Diameter (Larger Pigs)
WHAT IS CLEAN?
• There Is No Industry Cleanliness Standard
• Solutions
– Butterfly or Petal Discs
– Paddle Pig
– Wheel or Spring Suspension
• Run a series of swabs to remove any moisture from the air in the line.
– From this point further the propellant should be dry.
• Brush foam pigs and swabs are now used to begin cleaning and removing
the rust and millscale.
– These pigs are run at speeds of 7 to 10 feet per second and in alternating
groups: first, three brush pigs, and then ten swabs.
– If receiving dust dry pigs, the pipeline is considered at 00 dew point.
– For negative dew points, pigging is continued.
• The last stage of pigging involves running a medium-density bare pig for a
final wipe down and sweep of the line.
PIGGING PROBLEMS
• Over Cleaning
– Pigging To Bare Metal Invites Oxidation
– A Few Mils of Build Up Prevents Oxidation And Minimally Affects Flow
• Mechanical:
– have several drawbacks.
• invasive into the line, which makes them a potential environmental and safety hazard.
• subject to contamination by materials in the pipe, which can prevent them from operating correctly.
• subject to mechanical wear and damage, which will prevent them from operating properly.
– Intrusive Pig Signals
• Radioactive:
– two main drawbacks.
– the radioactive nature of the transmitting device itself makes people extremely skittish in regards to using it.
– the transmitting distance is very limited which makes it primarily usable only when the “outside-the-pipe” sensor is directly attached
to the pipe.
• Acoustic:
– systems generate an audible signal, which can be picked up by external sensors, but only when there is sufficient acoustic coupling
between the transmitter and the wall of the pipe.
– This usually limits their use to lines filled with liquid, and as you might expect lines which do not operate in a high noise environment
such as sub-sea lines.
– Geophones
• Magnetic:
– Magnet equipped pigs operate well for tracking.
– They are not of any use in locating a stuck pig as it is practically impossible to locate them when they are not in motion.
– Non Intrusive Pig Signals
• Electromagnetic:
– Utilize an electromagnetic transmitter, which is attached to, embedded in, or travels with the pipeline pig, and a receiver/wand that
will pick up the signal from those transmitters at a distance allowing for significant ground cover.
– This signal is a low frequency signal that operates in the magnetic range of the electromagnetic spectrum, which allows the signal to
penetrate the steel pipe wall to transmit a given distance through the ground.
PINPOINTING A STUCK PIG
• Pinpointing the location of the transmitter located in a stuck pig is a
relatively simple operation.
– Move to the last leapfrogging location where you know the pig passed. At this point hold
the wand horizontally and begin to slowly walk the line listening for the steady pulsing
beep of the transmitter.
• Please note that you must be sure where the pipe is when you are attempting to walk the line.
• Lateral distance from the center of the pipe will greatly decrease the possibility of picking up
the signal.
– Upon picking up the signal, continue walking towards the transmitter while watching the
analog sweep meter.
– When the meter movement begins to decrease, move backward until you see the
approximate maximum signal strength.
– Turn the wand vertical over the pipe.
– Slowly move the wand over the approximate area of maximum signal strength.
• The signal strength will increase and then fall to zero as well as the audible signal will disappear
(in other words “NULL”) and then start to rise again.
– Move the wand back and forth until you center over the “NULL”.
– You should now be standing directly over the transmitter.
REMOVING STUCK PIGS
• Type 1:
– Loss Of Seal →Propelling Medium Bypassing Pig
• Excessive Wear On A long Pig Run
• Dual Diameter Line
• Abrasive Line Conditions
• Torn Pig Due To Partially Closed Valves Or Debris
• Options:
1. Increase Pigging Volume
• Amount Not Bypassing May Be Enough To Propel The Pig
2. Remove Pressure & Volume
• Wait 15 Min For Pig To Regain Shape
3. Run A Line-Size Swab
• 2LB Density Pig Will Try To Bypass Stuck Pig & Reseal 1st Pig
4. Reverse Flow Direction
• Send Pig Back A Few Feet Then Send The Original Direction (Bidirectional
Only)
5. Cut Out
REMOVING STUCK PIGS
• Type 2:
– Obstructed
• Excessive Debris Build-Up
• Partially Closed Valves
• Tools, Animals, Etc.
– Options:
1. Increase Pigging Pressure
– Increased Force To Push The Obstruction
2. Increase / Decrease Pigging Pressure
– Quick On-&-Off Fashion (Kick In The Rear)
– Works Well In Small ID Fittings, Tight Bend Ells & Valves
3. Remove Pressure & Volume
– Wait 15 Min For Pig To Regain Shape
4. Reverse Flow Direction
– Send Pig Back A Few Feet Then Send The Original Direction (Bidirectional
Only)
5. Cut Out
Any Questions Or Comments?