IOT TRAINING

8th Apr’17 - Mumbai

AGENDA

TOPICS TO BE COVERED
1. Knowledge about the Hardware
2. Tools requirement
3. Safety & Quality requirements
4. Connectivity diagram
5. RF/Infra/EoHS Survey
6. Step by Step process for Installation & Commissioning
7. Quality Check
8. How to fill AT report & Submission
9. Troubleshooting & FAQ

2
Knowledge about hardware

 Gateway
• Kerlink Wirnet iBTS Compact
• Full Outdoor
• DC Powered
• IP 67 compliant
Knowledge about hardware

 Cavity Filter
• Vedang Cavity filter Part no: VR-BF-866-D02-OD
• IP 67 Compliant
• Full Outdoor
 Omni Antenna
• 5 dBi Omni Antenna used as Tranreceiver
Knowledge about hardware

 DC power Surge Protector

• Citel DC surge arrestor: DS71R-48DC
 RF Cable Surge Protector
• RF surge arrestor: P8AX-09-N-MF

RF SPD
RF SPD Mounted on Gateway
RF Port

DC SPD with Mounting clamps

and accessories
Knowledge about hardware

 DC-DC Isolator
• DC Isolator: TRACO TMDC 60-4818

DC-DC Isolator with Mounting

clamps and accessories
Knowledge about hardware

 AMS Clamp
• Length – 1 Mt, Height – 1 Ft, Diameter – 1.25 Inch
• AMS to be painted before installation
• Open end of the AMS Pipe to be packed against any water seepage
• AMS to have 4 nuts and bolts with washers for fixing on to towers
• Shorter Vertical section of AMS to be fixed exactly perpendicular wrt. Horizontal section
IoT Connectivity Diagram
 Tools Requirement
Hardware Requirement
• Laptop
• Compass
• Tilt meter
• Measuring tape
• Mobile phone having good quality camera
• Patch cable (2m)
• Bag to carry installation equipment’s & Consumable items (eg. Bags used by Amazon / Flipkart Delivery boys)
• Safety PPE’s (for both Engineer & Technician)
• Helmet & Gloves
• Safety Shoes
• Safety belt with double Lanyard
• High visibility jacket
• Tool bag for carrying tools
• USB Pen drive
• Photon/3G Dongle
 Tools Requirement
 IoT Setup
• Gateway
• Cavity filter
• Antenna
• RF cable
• DC surge arrestor
• RF cable surge arrestor
• Power cable
• DC-DC isolator
• Clamps for GW , SPD, DC isolator
 Software Requirement
• Putty
• Team Viewer (version 11)
 Safety & Quality Requirement
• Mandatory Safety PPE’s
• Safety Shoes & Gloves
• Safety belt with double lanyard
• Safety helmet
• High visibility jacket
• Tool bag for carrying tools.
• Check for the site hazard issues i.e. monkey, bee, eagle, snake, vegetation etc. and divide the safety of the
site by yourself and inform to his supervisor and only after taken required safety measure work to be
continue.
• Sufficient lighting must be available in tower premises.
• Check for HT and LT power line crossing through site and take precaution accordingly
• EGB (External Ground Bar) and IGB (Internal Grounding Bar) must be available before installation.
 EoHS Parameters
• Site should have a Proper Parapet wall of 3 ft height
• No high voltage electric line should pass by with in 1.5 mts of the building / Tower.
• Proper access to the site and tower should be available
Safety & Quality Requirement

Eagle Nest Monkey prone tower Bee-Hive Issue HT Power line

RF/ Infra/ EoHS Survey
 IoT BS Installation
• Opening & Closing the IOT Gateway
• To open the GW insert a small screw drive in the slot on
the radio, Gently press & twist the screw driver, the lower
flap will flip open. Flip open the top flap gently to open the
radio.
• The Radio can be opened from both sides.
• To close the GW just press the lower flap gently.
• Ensure the GW is properly closed

 DC SPD Physical Installation

• DC SPD along with fixture needs to be installed inside the
IoT BS in the space marked in red .
• In the space shown align the holes of the radio and SPD
fixture and pass through the screws and tighten with
Screws provided.
• Push the SPD module aligning the DIN rail of fixture and
SPD. To remove the SPD, Pull the slot down to release the
DIN lock.
 Gateway Configuration and Provisioning
 Step by Step Gateway Configuration
1. Note down the Gateway ID (MAC address of CPU) and 3G SIM card mobile number
2. Take the production.zip file and extract the file on the laptop
3. Get a clean USB drive and store extracted files at the root, Following files will be there in USB at root:
 gwd_kerlinkv2_update_r135.tgz
 owinst_tata_anonymous.tgz
 usb.autorun
 usbkey.txt
4. For configuring the Radio we will be using an AC POE and straight cat 5 cable
5. Connect a 1mts Straight patch chord to the PoE port of the Radio by passing throught the Radio Glands, the other
side of the cable will be plugged to the Ethernet port of the AC POR.
6. Power on the Gateway with AC Power Supply.
7. Standard Mini SIM card (25 mm X 15 mm) is required for Gateway and put the SIM card in SIM slot. Please align the
Sim as per the diagram given on the radio.
8. Insert USB drive in the USB slot in the Gateway. You will find orange LED on the debug port flash a few times then
remain lit for (5 – 10 sec) and then start flashing fast.
9. The fast flashing of LED means file on USB key has been installed and you can remove the USB key. After removing
USB key Gate way will reboot itself.
10. Wait for approximately 10 min. and send following SMS to the 3G sim (10 digit 3G SIM mobile number) inserted in
gateway.
11. Send SMS as below from the phone
gwstatus:tataorb42
Gateway Configuration and Provisioning
12. If the gateway is in ready state for provisioning, you will receive an SMS back with gateway ID.

13. If you don’t receive any SMS then repeat steps 7 to 10 again.
14. Verify the gateway ID you received through SMS and ID physically mentioned on gateway if they are same, you can
go to next step, else check the 3G SIM mobile number, and re-perform the steps 10 and onwards
15. Send the following SMS to set the password:
setup:tataorb42 smsp:smsorbi, nwkp:testconnect1234, nwkip:52.31.175.118
16. You will receive message similar message as shown below, if you do not receive any message then check the
syntax and repeat step 15. If you receive “setup:ERROR” message the repeat the step 15 again.

17. After the confirmation of the above SMSes , Send following SMS:
setup:smsorbi rootp:rootorbi, usbp:usborbi, supp:suporbi
Gateway Configuration and Provisioning 1.ds

18. You will receive following message for the confirmation against the above command as shown below, if you do not
receive any message then check the syntax and repeat step 17. If you receive “setup:ERROR” message the repeat
the step 17 again.

19. Login to https://tata-ind.orbiwise.com:8443 User Name: “ABC” Password “XYZ”

20. In first phase, csv file with gateway ID and its authorization code will be uploaded in the network and valid
gateways will be authorized in the NST.
RF/ Infra/ EoHS Survey
 AMS & Antenna Location Section & Installation
• From maximum possible height, there should not be obstruction of any kind upto 200m radius
• AMS to be fixed at the maximum height available on the RTT / RTP. In cases of GBT the
maximum height to be restricted to 35 mts from the ground.
• The location of the AMS should be in such a way, the omni antenna should get the maximum
horizontal & vertical separation from the existing CDMA/GSM Antennae.
• AMS should be installed with “0” degree tilt and should be measured with Tilt meter.

Omni Antenna Installed on AMS Clamp AMS Clamp with Tilt meter
RF/ Infra/ EoHS Survey
 Cavity Filter Installation
• Cavity filter to be installed on the RTP/RTT/GBT element above the AMS clamp with the SS ties supplied.
• RF OUT port of the Cavity filter will be connected to the RF jumper cable coming from the Antenna.
• RF IN port of the Cavity filter will be connected to the N male port of the IoT BS through the RF Surge Arrestor.
 RF Spectrum Scan
1. Install the AMS (for Survey we can use PVC AMS) on RTT/POLE/Tower leg at appropriate
height and tower Leg with some scope for fine alignment after spectrum scan.
2. Ensure Antenna is installed vertically without any tilt
3. Install the Antenna, Cavity filter, ODU Clamps on the tower as per the instruction given.
4. Connect the Antenna, cavity filter, Radio with RF jumper cable.
5. Ensure both Jumper cable connected properly.
6. For the RF survey we can use ordinary Cat 5 Cable and PoE of the sufficient length.
7. Connect one end of the Cat 5 cable to the Ethernet port of the Radio by passing through the
radio cable glands.
8. Connect the other end of the Cat 5 cable to the Lan port of the AC POE.
9. Plug in the AC power and power up the POE.
10. Call PM/Regional SPOC to run spectrum scan at installed antenna heights. Check jumper
cables if spectrum characteristic is straight line graph @ -120 dBm.
11. Optimize on same leg through alignment (vertical, horizontal and angular) and repeat step
10.
12. Repeat step no 1 to 11 for two times on different Pole/Tower leg.
13. If spectrum scan found within acceptable range <= - 116 dBm (+/- 2 dBm) choose the best
position derived from step 11 and 12 and go to step 15 else If spectrum scan not found
within acceptable range attempt P2/P3 candidates and repeat steps 1 to 12.
14. Exit site and generate and submit to TCL team, the survey report for P1/P2 and P3 candidates
at different locations including spectrum scan
 DC SPD Connectivity
• Connect one side of the Red cable to the SPD port marked
+/- and other side to +ve side of the Radio Power Port
Green Connector.
• Connect one side of the Black cable to the SPD port
marked and fasten the ring lug to the butterfly nut of
the radio and other side to the -ve side of the Radio
power Port green Connector.
Indoor Installation
 DCDB & DC Isolator installation
• Only 8 Way DCDB box to be used of the recommended
brands with 1*6A, 1*2A MCB & DC Isolator fitted inside the
box.
• Fix the DC Isolator on the fixture with the Screws provided.
• Slide in the DC Isolator with the fixture on the DIN rail and
tighten the screws so DC isolator won’t move refer Fig.
• Mount the DCDB on the shelter wall.
• For Connecting DCDB to SMPS use 2 core 1.5 Sq. mm Copper
flexible cable
• For interconnecting MCB and DC isolator use Single core 1.5
Sq. mm Copper flexible cable
• For connecting DC Isolator and IOT Gate way use 1.5 sqmm
2 Core, Copper XLPE FRLS unarmoured cable
• DCDB should be grounded to the IGB using 4 sq mm GI cable
using ring lugs 16Sq. mm. ring lugs and Brass earthing bolts
& nuts.
• All power cable connecting to MCB should be done through
pin lugs
• Printed labeling to be used on the DCDB box clearly
describing the cables
DC-DC Isolator Connectivity Diagram DCDB Earthing & Labelling
Gateway Installation & Outdoor cable (DCDB to Gateway)
• Fix the Gateway clamps on the Gateway
• SPD is already installed & wired up inside the Gateway
• Fix the RF Surge arrestor on the Gateway RF port
• Connect 1ft GI earthing cable to the RF Surge earthing port
• For the connectivity between the DCDB and IoT Gateway SPD use 1.5 Sq. mm XLPE FRLS,
2 Core un armored copper cable.
• Remove the outer insulation for 1 ft length and remove the inner insulation also for 11
inch (there is inch of inner insulation left on the cable.)
• Open the Cable glands of Gateway and Pass the cable through the Glands and tighten
the Cable glands
• Connect the Red strand of the power cable to the +/- port of the SPD
• Connect the Black strand of the power cable to the port of the SPD
• Carry the Gateway to the tower and install below the AMS on the Tower element
• Connect the Gateway RF port to the Cavity filter RF IN port with 2 mts Jumper cable
• Connect the other end of the RF Surge earthing cable to the Gateway Clamp Nut and
route a new earthing cable from the same Clamp nut to the Tower EGB
Gateway Installation & Outdoor cable (DCDB to Gateway) contnd…
• Make a power cable loop of 2 mts length of the cable coming out of the Gateway and
secure the loop properly to the Tower using cable ties
• After the loop route the power along the cable tray to inside of the shelter and secure
the power cable to the cable tray with cable ties at 1 meter intervals.
• On reaching inside the shelter, please leave a loop of 2 mts of power cable on the cable
tray
• Route the power cable to the DCDB and connect the Red Color strand of the Power cable
to the
 Quality Assurance & AT Report Preparation
• Installation material to be used of TCL approved Make / Brands. (refer to Fig)
• Printed labels should be used for equipment labeling.
• Refer to attached AT sheet format and fill all the Infra / Site details required.
• Need to take a clear photo of all equipment SI Nos and Asset tagging.
• All snaps especially Clutter snaps should be clear.
• RF Spectrum Scan & Stability Check screen shot needs to be taken from NST at the time
installation.