After Sales Service Training

NEW HOLLAND ENGINE

One Image Only (Centralised)

Size 12.25 x 18 cm
position - H 6.5cm
V 5.25cm

Section 10_XX END

01/01/2003
 ENGINE SPECIFICATIONS
MODEL CX720 CX740 CX760 CX780 CX780 CX820 CX840
NH675TA/ /CC /CB /CF /CA /AB /CA /AB

Gross power KW 160 175 190 207 220 207 220

HP 217 238 258 278 299 278 299
Governor Mech Mech Mech Mech Electr. Mech Electr.
Rated speed 2100rpm
High idle speed 2205rpm 2100rpm 2205rpm 2100rpm
Low idle speed 1300rpm

Firing order 1-5-3-6-2-4

Cylinder displ. 7500 cc
Valve clearance :
Inlet 0.36 to 0.46mm with cold engine.
Exhaust 0.43 to 0.53mm with cold engine.
Crankcase cap. 23 L
inclus. Filters.
Fuel tank cap. 500 L 750 L

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 INJECTION PUMP INSTALLATION / TIMING
•Preparing the engine

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 INJECTION PUMP INSTALLATION / TIMING
•Timing the engine

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 INJECTION PUMP INSTALLATION / TIMING
•Timing the engine

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 INJECTION PUMP INSTALLATION / TIMING
•Timing the engine

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 INJECTION PUMP INSTALLATION / TIMING
•Timing the injection pump

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 CAMSHAFT TO CRANKSHAFT TIMING

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 VALVE CLEARANCE ADJUSTMENT

A B C

CIL.1-6
1 6
PMS
+ 120° 5 2

+ 120° 3 4
+ 120° 6 1
+ 120° 2 5

+ 120° 4 3
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 FUEL INJECTORS
Minimum injector opening pressure:
-Old 280 bar.
-New 300 bar.

Nozzle tests:
-Pressure test.
-Spray pattern.
-Nozzle seat leakage.
-Nozzle back leakage.
-RPM Section 10 - 4
pages 37 - 42.

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 ELECTRIC COMPONENTS ON NH ENGINES.

•Mechanical Governor

•Electronic Governor

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 ELECTRIC COMPONENTS ON MECHANICAL ENGINES

M01
Starter motor

G01 Alternator / engine RPM L02

Fuel solenoid
+5V
S58 Engine Oil Temperature Sensor
GND

B07 Air Filter Sensor

CCM2
B30 Engine Oil Pressure Sensor M13
Throttle
R01 Fuel Level Sensor
motor

B31 Coolant temperature sensor

K15

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 COMPONENTS CONNECTED TO CCM2
Engine oil temperature sensor S58
ALARM : A0001
Oil temp.> 126°C for 2”
ERROR 0153.0
Oil temp.> 130°C for 3”
ENGINE STOPS

Rpm 55-12
pages 118-120

E0153.03
ERRORS
E0153.04
E0153.05
E0153.00
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 COMPONENTS CONNECTED TO CCM2
•Air filter sensor B07 S2001/S2002 - S61 from 1282onwards.

Alarm : A0005
Air filter blocked

Rpm 55-12
pages 185 - 186

E0163.03
ERRORS
E0163.05

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 COMPONENTS CONNECTED TO CCM2
•Engine oil pressure sensor B30

Alarm : A0002
-Oil pressure < 1 bar for 3”.
Error E161.1 :
-Oil pressure < 1 bar for 10”.
-Engine stops

RPM 55-12
pages 159 - 160

E0161.3
ERRORS E0161.5
E0161.1
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 COMPONENTS CONNECTED TO CCM2
•Fuel level sensor R01

Alarm : A0004
Fuel level in tank < 10%
for more as 4”.

RPM 55-12
pages 132 - 135

E0154.03
ERRORS
E0154.04
E0154.05

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 COMPONENTS CONNECTED TO CCM2
•Coolant temperature sensor B31
•ALARM - A0000 :
Coolant temp.> 110°C
•ENGINE STOPS
B31
Coolant temp.> 115°C

RPM S55 - 12 - pages

106 -113

E0152.03
ERRORS E0152.04
E0152.05

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 COMPONENTS CONNECTED TO CCM2
•Alternator - speed sensor G-01

RPM S55 - 12 - pages

83 - 87

E0145.03
ERRORS E0145.04
E0145.05

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 COMPONENTS CONNECTED TO CCM2
•Fuel shut off solenoid L02
•Adjustment :
-Solenoid fully retracted.
-Shut off lever fully up.
-Ball joint just fits.

ERRORS E0182.11

RPM S55 - 12 - pages

287 - 290

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 COMPONENTS CONNECTED TO CCM2
•Engine throttle actuator M13.

10mm
Adjustment :
A B -10mm between bracket and
silent bloc.
-Actuator fully extended.
-Adjust rear spring A= 57mm

RPM S55 - 12 - pages

402 - 411

E0172.06
ERRORS E0173.06
E0206.11
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 ENGINE LOW IDLE ADJUSTMENT.

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 ELECTRIC COMPONENTS ON ELECTRONIC GOVERNOR
MS 6.1
B43 Flywheel Speed Sensor

B40 Fuel Temperature Sensor

Boost Pressure Sensor

B41
Air Temperature Sensor

Coolant Temperature Sensor

B42
Primary Speed Sensor

F38
+12 Rack Actuator
+12 7.5A
Bat
Key
Rack Position
Sensor L 09
Cold start
K37 ENGINE
+5V ECU
S58 Engine Oil Temperature Sensor
GND
F01 9
B07 Air Filter Sensor 20A
K14
B30 Engine Oil Pressure Sensor
CCM2
3
R01 Fuel Level Sensor 27
15

X016- X193-
J2 -32H 12H
J2 -23L 11L

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 COMPONENTS CONNECTED TO CCM2
Engine oil temperature sensor S58
ALARM : A0001
Oil temp.> 126°C for 2”
ERROR 0153.0
Oil temp.> 130°C for 3”
ENGINE STOPS

Rpm 55-12
pages 118-120

E0153.03
ERRORS
E0153.04
E0153.05
E0153.00
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 COMPONENTS CONNECTED TO CCM2
•Air filter sensor B07

Alarm : A0005
Air filter blocked

Rpm 55-12
pages 185 - 186

E0163.03
ERRORS
E0163.05

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 COMPONENTS CONNECTED TO CCM2
•Engine oil pressure sensor B30

Alarm : A0002
-Oil pressure < 1 bar for 3”.
Error E161.1 :
-Oil pressure < 1 bar for 10”.
-Engine stops

RPM 55-12
pages 159 - 160

E0161.3
ERRORS E0161.5
E0161.1
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 COMPONENTS CONNECTED TO CCM2
•Fuel level sensor R01

Alarm : A0004
Fuel level in tank < 10%
for more as 4”.

RPM 55-12
pages 132 - 135

E0154.03
ERRORS
E0154.04
E0154.05

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 ELECTRIC COMPONENTS ON ELECTRONIC GOVERNOR

Engine Control Unit ECU -A01

ERROR E0385.
-Engine disabled.
ERROR E481 / 483 / 484
-Fuel and speed restricted
to 1500 rpm.

RPM S55 - 14 page 08

E0385
ERRORS E0481
E0483
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 COMPONENTS : Connected to ECU
•Flywheel speed sensor B43.

Error E0449
-Engine enabled
but speed restricted to
1850rpm
B43

RPM S55 - 14 page 57.

E0449.2
ERRORS E0449.3
E0449.4
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 COMPONENTS : Connected to ECU
Fuel temperature sensor B40
NO RESTRICTION ON:
- FUEL

B40
- SPEED

RPM S55 - 14 page 24

E401.2
ERRORS
E401.3
E401.4

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 COMPONENTS : Connected to ECU
•Boost pressure sensor & air temperature sensor B41.
NO RESTRICTION ON:
- FUEL
B41 - SPEED

RPM S55 - 14 page 19

E400.2
ERRORS E400.3 T
E400.4
E402.2
E402.3 P
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 COMPONENTS : Connected to ECU
•Coolant temperature sensor B42
-NO RESTRICTION ON:
FUEL - SPEED
-ALARM - A0000 :
B42
Coolant temp.> 110°C
-ENGINE STOPS
Coolant temp.> 115°C

RPM S55 - 14 page 16

E399.2
ERRORS E399.3
E399.4

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 COMPONENTS : Connected to ECU
Injection pump governor : Primary speed sensor/Rack actuator /
rack position sensor
-Primary speed sensor: restriction on
fuel and speed. Flywheel speed sensor
L09
takes over.
-Rack actuator and rack position sensor,
if errors :ENGINE DISABLED.

RPM S55 - 14 pages 101,

107 - 110

E471 E479
ERRORS
E477 E480
E478
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 ECU CONNECTORS

Loom

12 35

23

Clip

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 Sensors ECU Actuators
Charge-air-pressure sensor Fuel delivery Fuel injection pump

Stop
Temperature sensors air/fuel/coolant Micro-
processor
Pump speed sensor

Fly wheel speed sensor

Rack-travel sensor injection pump

NH System
CCM 1 Data
Maps
Characteristic curves
RHM Throttle Control

MDM

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 240 Kw Boosted 240 Mechanical
1200

1000
OBS. TORQUE (lb.ft)

800

600

400

200

0
1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300

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 CX 720 -
820

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 CX 720 -
880

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 CX 840
B43 ONLY

Speed sensor X192

Pins 2 and 14

B 42

Rack position sensor

X192 Pins 33and 34
signal Pin 35
B 40B41

B 41 Solenoid X192 Pins

26, 25 and 28, 27

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 Measure 891 Ohms
at pins 3 and 4 to
check speed
sensor
1
Measure 1.0 Ohms
7 at pins 7 and 8 to
8 3 check solenoid
6
5 4
Measure 40 Ohms
at pins 1 and 5 to
check pot. Pin 6 is
the wiper arm

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 ECU Info
Transmitted
on to the CAN
network

ERRORS

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43/ 54
44/ 54
 Electronic governor engines - ERROR Code Overview

CX840 (NH675 TA/AB) Engine

InfoVie w Fa ult Code Se rvice T ool Fa ult Code Error T e xt String Effe ct on Engine
385 201 ECU defect Engine disabled
393 199 Main relay defect No restriction on fuel or speed
394 64 Afterrun Not Completed No restriction on fuel or speed
399 148 Coolant Temperature sens No restriction on fuel or speed
400 145 Boost Air Temperature No restriction on fuel or speed
401 21 Fuel Temperature sensor No restriction on fuel or speed
402 147 Boost Pressure sensor No restriction on fuel or speed
403 144 Ambient Pressure sensor No restriction on fuel or speed
408 208 Engine Overspeed No restriction on fuel or speed
420 146 Battery Voltage No restriction on fuel or speed
435 16 Ambient Pressure (Phy) No restriction on fuel or speed
436 164 Shut-off Undervoltage Engine disabled
437 163 Shut-off Excess Voltage Engine disabled
438 160 Shut-off Monitor Module Engine disabled
439 162 Shut-off Path MES0 Engine disabled
440 161 Shut-off Path MES1 Engine disabled
441 17 Boost Air Temp (Phy) No restriction on fuel or speed
442 18 Battery Voltage - Filter No restriction on fuel or speed
443 49 Error at Position 5 No restriction on fuel or speed
444 50 Error at Position 6 No restriction on fuel or speed
445 51 Error at Position 7 No restriction on fuel or speed
446 52 Error at Position 8 No restriction on fuel or speed
447 48 Error at Position 13 No restriction on fuel or speed
448 20 Coolant Temp sens (Phy) No restriction on fuel or speed

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 Electronic governor engines - ERROR Code Overview
InfoView Fault Code Service Tool Fault Code Error Text String Effect on Engine
449 149 Engine Speed sensor Speed restricted to 1800 rev/min.
450 192 EEPROM Check Sum HW Engine disabled
451 193 EEPROM Check Sum Data Engine disabled
452 194 EEPROM Check Sum Main Rel Engine disabled
453 195 EEPROM Check Sum Def Mem Engine disabled
454 196 EEPROM Check Sum Hours Engine disabled
455 197 EEPROM Check Sum Actuator Engine disabled
456 198 EEPROM Check Sum Starter Engine disabled
459 80 High Idle Ctrl Param Set No restriction on fuel or speed
460 81 Below High Idle Minimum No restriction on fuel or speed
463 83 Invalid Interm Spd Setp No restriction on fuel or speed
464 85 Invalid Fuel Lim Setp No restriction on fuel or speed
465 86 < Min. Fuel Lim Setpoint No restriction on fuel or speed
466 87 Invalid Low Idle Setp No restriction on fuel or speed
467 88 Invalid Low Idle Param No restriction on fuel or speed
468 89 Exceed Low Idle Setpoint No restriction on fuel or speed
469 53 Invalid Engine Stop Req No restriction on fuel or speed
470 22 Fuel Temperature (Phy) No restriction on fuel or speed
471 150 Aux Engine Speed Sensor No restriction on fuel or speed
472 19 Boost Pressure (Phy) No restriction on fuel or speed
473 65 Timeout Afterrun Dr-mode No restriction on fuel or speed
477 165 Resist Gov Deviation Qty Engine disabled
478 166 Stop Pos Control Rack Engine disabled
479 167 Rack Travel Sens Defect Engine disabled
480 168 Rack Sens Intermit Cont Engine disabled
481 176 Stand-Alone Operation Fuel restricted and speed restricted to 1500 rev/min.
482 200 Self-Test No restriction on fuel or speed
483 177 CAN Element Fuel restricted and speed restricted to 1500 rev/min.
484 178 CAN Bus-Off State Fuel restricted and speed restricted to 1500 rev/min.

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 ENGINE MAINTENANCE

•Oil and Filters.

•Engine breathers with filters.

•Engine coolant and conditioners.

•Fuel filters and water separators.

•Bleeding the fuel system.

•Air filters.
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 OIL AND FILTER CHANGE INTERVALS

CNH ENGINES : 100 H 300 H

100 H 300 H

23.L. SUMP + FILTER.

SAE 15W40,
-AMBRA SYNTHESIS,
NH332HS.(CX720/740/760/780/820.)
ZDA5631C
-AMBRA SUPER GOLD HSP,
NH330H.( CX840)
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 NH ENGINES CRANKCASE BREATHER

600 H or

kerosene

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 ENGINE COOLING SYSTEM

EVERY 2 YEARS

-45% WATER
-50% ANTIFREES :AGRIFLU , NH900A.
-5% CONDITIONER,NALCOOL 3000.

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 FUEL SYSTEM MAINTENANCE CNH ENGINES

2 DAILY

1 600 H

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 BLEEDING FUEL SYSTEM ON NH ENGINES

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 ENGINE AIR FILTER MAINTENANCE

ONCE A YEAR or
after 10 cleanings.

ZDA2643A

EVERY 2 YEARS

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 After Sales Service Training

NEW HOLLAND ENGINE

One Image Only (Centralised)

Size 12.25 x 18 cm
position - H 6.5cm
V 5.25cm

Section 10_XX END

01/01/2003