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Paraffinic-naphtenic-
27–35 36–47 26–33 0.5–1 0–10
aromatic
The ships became larger during the 1970s, and the list was extended:
• 10,000–24,999 DWT: Small tanker
• 25,000–34,999 DWT: Intermediate tanker
• 35,000–44,999 DWT: Medium Range 1 (MR1)
• 45,000–54,999 DWT: Medium Range 2 (MR2)
• 55,000–79,999 DWT: Large Range 1 (LR1)
• 80,000–159,999 DWT: Large Range 2 (LR2)
• 160,000–319,999 DWT: Very Large Crude Carrier (VLCC)
• 320,000–549,999 DWT: Ultra Large Crude Carrier (ULCC)
Oil Tankers
Class Length Beam Draft Deadweight Tonnage
VLCC or Very Large Crude Carriers and ULCC or Ultra Large Crude Carriers are the
largest operating cargo vessels in the world. With a size in excess of 250,000 Dead
Weight Tonnage (DWT), these giant ships are capable of carrying huge amount of crude
oil in a single trip. They are known as Supertankers.
Q-Max or the Qatar Max is the largest liquefied natural gas (LNG) carrier class in the
world. The name Q-Max refers to the maximum size of tankers capable of docking at
the Ras Laffan terminal in Qatar. A typical Q-Max gas tanker is 345 m (1,132 ft) long, 53.8
m (177 ft) wide, and 34.7 m (114 ft) in height, with a draught of 12 m (39 ft). The Q-
Max has a cargo capacity of 266,000 cubic meters (9,400,000 cu ft), equal to 161,994,000
cubic m of natural gas. According to estimates, this amount of fuel can light up 70,000
U.S. homes for one year. Prior to Q-Max, Q-Flex ships were the largest LNG carriers
with a maximum capacity of 217,000 m3 (7,633,283 cu ft)
SHIP’S BASIC PARTICULARS
VESSEL MAERSK NAUTILUS IMO 9312494
VESSEL TYPE TANKER CALL SIGN V7EJ5
GRT 159911 DWT 307284 MT
LOA x BEAM 332.84 m x 58m YEAR BUILT 2006
SHIP’S BASIC PARTICULARS
VESSEL JAHRE VIKING IMO 7381154
VESSEL TYPE FLOATING STORAGE CALL SIGN S6AV7
Composition:
• Composed predominantly of carbon, crude oil contains
approximately 84-87 percent carbon and 11-13 percent
hydrogen.
• Crude oil also contains varying amounts of oxygen, sulphur,
nitrogen, helium and salts in varying proportions depending
on their source.
CRUDE OIL
Light/Heavy Crude Oils
• Crudes can be classified as “light” or “heavy,” a characteristic which refers to the oil’s
relative density based on the American Petroleum Institute (API) Gravity. This
measurement reflects how light or heavy a crude oil is compared to water.
• If an oil’s API Gravity is greater than 10, it is lighter than water and will float on it.
• Crude oils with lower densities and viscosities, and thus higher API gravities,
usually contain higher levels of naphtha with predominately volatile paraffinic
hydrocarbons, which can be processed readily to produce gasoline and are
considered “light” crude.
• Lighter crudes are easier and less expensive to produce. They generally have a
higher percentage of light hydrocarbons that can be recovered with simple
distillation at a refinery.
• If an oil’s API Gravity is less than 10, it is heavier than water and will sink.
• Heavy crude oils are more viscous, have higher boiling ranges and higher densities,
and thus have lower API gravities.
• Heavy crudes can’t be produced, transported, and refined by conventional methods
because they have high concentrations of sulphur and several metals, particularly
nickel and vanadium.
• Heavy crude oils are usually rich in aromatics and has high bitumen content.
• Heavy crudes require extra refining to produce more valuable and in-demand
products.
• The currently accepted API gravity values that differentiate between light and heavy
crude oils are >33°API for “light” and <28°API for “heavy".
DOUBLE HULL
• In March 1989 the tanker
Exxon Valdez, which complied
fully with the then current
MARPOL requirements, ran
aground and discharged 11
million gallons of crude oil into
the pristine waters of Prince
William Sound in Alaska.
• The subsequent public outcry
led to the United States
Congress passing the Oil
Pollution Act 1990 (OPA 90).
• This unilateral action by the
United States Government
made it a requirement that
existing single hull oil tankers
operating in United States
waters were to be phased out
by an early date, after which
all oil tankers were to have a
double hull.
• In 1992 MARPOL was amended to make it mandatory for tankers of
5,000 dwt and more ordered after 6 July 1993 to be fitted with
double hulls, or an alternative design approved by IMO.
• Although the double hull requirement was adopted in 1992,
following the Erika incident off the coast of France in December
1999, IMO Member States discussed proposals for accelerating the
phase-out of single hull tankers.
• As a result, in April 2001, IMO adopted a revised phase-out
schedule for single hull tankers, which entered into force on 1
September 2003 (the 2001 amendments to MARPOL). The revised
requirements set out a stricter timetable for the phasing-out of
single-hull tankers.
Definitions (MARPOL)
• Crude oil tanker means an oil tanker engaged in the trade of
carrying crude oil.
• Product carrier means an oil tanker engaged in the trade of
carrying oil other than crude oil.
• Combination carrier means a ship designed to carry either oil or
solid cargoes in bulk.
• Tank means an enclosed space which is formed by the permanent
structure of a ship and which is designed for the carriage of liquid
in bulk.
• Wing tank means any tank adjacent to the side shell plating.
• Centre tank means any tank inboard of a longitudinal bulkhead.
• Slop tank means a tank specifically designated for the collection of
tank drainings, tank washings and other oily mixtures.
• Segregated ballast means the ballast water introduced into a tank
which is completely separated from the cargo oil and oil fuel
system and which is permanently allocated to the carriage of
ballast or to the carriage of ballast or cargoes other than oil or
noxious liquid substances as variously defined in the Annexes of
the present Convention.
Types of Ballast Tanks As Per Usage On Oil Tankers: The oil
tanker ships have a different set of regulations for the ballast
tanks. The two main types as per the usage are:
• Clean Ballast Tanks (CBT)
• Segregated Ballast Tanks (SBT)
• As per MARPOL Annex 1, Regulation 18 – Every crude oil
tanker of 20,000 tonnes deadweight and above and every
product carrier of 30,000 tonnes deadweight and above
delivered after 1 June 1982, as defined in regulation 1.28.4,
shall be provided with segregated ballast tanks.
Segregated Ballast Tanks : The segregated ballast tanks (SBT) are
dedicated tanks constructed for the sole purpose of carrying
ballast water on oil tanker ships. They are completely separated
from the cargo, and fuel tanks and only ballast pumps are used in
the SBT.
The Segregated ballast tanks avoid any chances of mixing oil and
water which usually happens when cargo holds are used to carry
ballast water.
Clean Ballast Tanks (CBT): The oil tankers may travel without carrying
cargo in its holds which may lead to stability issues. Especially in
bad weather. Hence, the cargo holds which carried oil in the last
voyage are cleaned and then filled with clean ballast water.
During the discharge of ballast water, an oil content monitor
control is used and the only effluent which is <15ppm is
discharged overboard, and rest is transferred to the slop tanks.
Dirty ballast is water which may contain residual fuel and other
constituents as a result of sea water being stored in fuel tanks
Slop tanks are present onboard tanker to store oily water mixture
from cargo tank washing. The number of slop tanks depends on
the Dead weight Tonnage (DWT) of the vessel.
HANDLING OF SLOPS: Slops are either pumped to shore reception facility
(very expensive) OR partially discharged into sea through ODMCS.
Oily water mixture is allowed to settle down in slop tank during passage.
Water being denser settles down and oil floats on top of water.
The water which has settled down is then pumped through the ODMCS, Two
Way valve, spool, a manual valve and finally discharged into the sea.
The ODMCS ensures that the oil concentration in the water being pumped
out is below the Marpol standards.
Procedure: Load on top is the shipboard procedure of collecting and
settling water and oil mixtures, resulting from ballasting and tank
cleaning operations (usually in a special slop tank or tanks), and
subsequently loading cargo on top of and pumping the mixture
ashore at the discharge port.
Objective of Load on Top: The essential purpose of the Load on Top
system is the collection and settling on board of the water and oil
mixtures resulting from ballasting and tank operations-usually in a
special slop tank or tanks-and their subsequent disposal ashore at
the discharge port.
When oil and water arc agitated together droplets of oil can enter
the water and water can enter the oil. When oil droplets enter
water they are generally well dispersed and will settle out, the rate
depending upon the specific gravity of the oil and the size of the
oil droplets. Tank washing and pumping of wash water and oil
residues produce water droplets, which will enter the oil. Most
crude oils contain emulsifying elements, which hinder the
separation of water dispersed in the oil. The oil residues in the slop
tank generally contain this type of water-in-oil emulsion, which is
stable and long-lasting.
ODMCS (Oil discharge monitoring control system), sometimes also
called ODME (Oil discharge monitoring equipment) is an
equipment required under Marpol Annex 1 and is required to
monitor discharge of oily mixture from cargo tanks of oil tankers.
• Oil tankers carry different types of oil cargo in their cargo tanks
and it often happens that after discharging the oil cargo in some
port, the ship sails without any cargo to some other destination. In
order to do so, it has to take ballast from the sea to get better
draught and stability.
• For this reason, ballast water is taken into cargo tanks wherein
generally oil cargo would have been carried. It is to note that the
ballast water carried in cargo tanks has to be discharged out at sea
before the next cargo loading. Therefore, Oil Discharge monitoring
and control system (ODMCS) is used to prevent the pollution of
ocean by oil due to the discharge from ballast and bilge spaces.
• As per MARPOL 73/78 Annex I, all the oil tankers of 150 GT and
above must have an approved Oil Discharge Monitoring System.
The system must have provision to work in manual operating
mode if the auto system is not working.
Main Parts of ODMCS An ODMCS consists essentially of four systems:
1. An Oil content meter: The oil content meter is used to analyze the content
of oil in the water that is to be discharged overboard. This oil is expressed in
parts per million (PPM).
2. A flow meter: The flow rate of the oily water to be discharged is measured
at the discharge pipe.
3. A computing unit: A computing unit calculates the oil discharge in
litres/nautical miles and the total quantity, along with date and time
identification.
4. An overboard valve control system: The auto control valve is installed at the
overboard so that it must close and stop the discharge when permissible
limit has been reached.
Working: The oily mixture is pumped out to the sea through ODMCS by
a pump. A sampler probe and a flow meter sensor is connected at the
discharge pipe, before the overboard valve, to sense the oil content and the
flow of mixture.
• The data provided by the two sensors are fed in a control unit wherein it is
analysed and the discharge valve is controlled by the same.
• If the control unit senses a rise in the PPM and flow comparing to the
permissible value, it will shut the overboard valve and open the
recirculation valve which is connected to slop tank of the ship.
Regulatory requirements for oil mixture discharge from cargo space:
Tanker vessel must be enroute
The vessel should not be in special areas.
The tanker must be 50 nautical miles away from land.
The instantaneous rate of discharge of oil content does not exceed 30 litres
per nautical mile.
The total quantity of discharge must not exceed 1/30000 of the total quantity
of the residue formed cargo.
The tanker must have operational and approved ODMCS.
As per the regulation, the following inputs must be recorded by the system:
Discharge rate of the pump which is discharging the oily water mixture
overboard.
The location of the ship in latitude and longitude.
Date and time of the discharge.
The total quantity that has been discharge overboard.
Oil content of the discharged mixture in PPM.
All the records of ODMCS must be stored on board ships for not less than 3
years.
What is an Inert Gas or IG System on Ships?: Oil tankers carry oil of different
grades and quality, having property to produce flammable vapors and gases
when loaded for transportation. Even with no cargo on board, there can be
harmful flammable gases present in the hold. When the vapor produced by
an oil cargo is mixed with certain concentration of air primarily containing
oxygen, it can result in explosion which results in damages to the property,
marine pollution and loss of life.
For safety against such explosion, Inert gas system is used on board. It can be
through as a separate inert gas plant or flue gas produced by ship’s boiler.
What is Inert gas and Inert gas system?: Inert gas system is the most important
integrated system for oil tankers for safe operation of the ship.
Inert gas is the gas which contains insufficient oxygen (normally less then 8 %)
to suppress combustion of flammable hydrocarbon gases.
Inert gas system spreads the inert gas over the oil cargo hydrocarbon mixture
which increases the lower explosion limit LEL (lower concentration at which
the vapors can be ignited), simultaneously decreasing the Higher explosion
limit HEL (Higher concentration at which vapor explodes). When the
concentration reaches around 10 %, an atmosphere is created inside tank in
which hydrocarbon vapors cannot burn. The concentration of inert gas is
kept around 5% as a safety limit.
Components and description of IG system:
The following components are used in a typical inert gas system in oil
tankers:
1. Exhaust gases source: inert gas source is taken from exhaust uptakes of
boiler or main engine as contains flue gases in it.
2. Inert gas isolating valve: It serve as the supply valve from uptake to the
rest of the system isolating both the systems when not in use.
3. Scrubbing tower: Flue gas enters the scrub tower from bottom and passes
through a series of water spray and baffle plates to cool, clean and moist
the gases. The SO2 level decreases up to 90% and gas becomes clear of
soot.
4. Demister: Normally made of polypropylene, it is used to absorb moisture
and water from the treated flue gas.
5. Gas Blower: Normally two types of fan blowers are used, a steam driven
turbine blower for I.G operation and an electrically driven blower for
topping up purpose.
6. I.G pressure regulating valve: The pressure within the tanks varies with the
property of oil and atmospheric condition. To control this variation and to
avoid overheating of blower fan, a pressure regulator valve is attached
after blower discharge which re-circulates the excess gas back to
scrubbing tower.
Components and description of IG system:
7. Deck seal: Purpose of the deck seal is to stop the gases to return back
which are coming from the blower to cargo tanks. Normally wet type deck
seals are used. A demister is fitted to absorb the moisture carried away by
the gases.
8. Mechanical non return valve: It is an additional non return mechanical
device inline with deck seal.
9. Deck isolating valve: The engine room system can be isolated fully with the
deck system with the help of this valve.
10. Pressure Vacuum (PV) breaker: The PV breaker helps in controlling the
over or under pressurization of cargo tanks. The PV breaker vent is fitted
with flame trap to avoid fire to ignite when loading or discharging
operation is going on when in port.
11. Cargo tank isolating valves: A vessel has numbers of cargo holds and each
hold is provided with an isolating valve. The valve controls the flow of
inert gas to hold and is operated only by a responsible officer in the
vessel.
12. Mast riser: Mast riser is used to maintain a positive pressure of inert gas
at the time of loading of cargo and during the loading time it is kept open
to avoid pressurization of cargo tank.
13. Safety and alarm system: The Inert gas plant is provided with various
safety features to safeguard the tank and its own machinery.
Purge pipe
SCRUBBER TOWER
DECK SEAL
Following are various alarms (with Shutdown) incorporated in the Inert Gas plant on
board ship:
High Level in scrubber leads to alarm and shutdown of blower and scrubber tower
Low pressure sea water supply (approx. 0.7 bar) to scrubber tower leads to alarm
and shutdown of blower
Low pressure sea water supply (approx. 1.5 bar) to deck seal leads to alarm and
shutdown of blower
High inert gas temperature (approx. 70 deg C) leads to alarm and shutdown of
blower
Low pressure in line after blower (approx. 250mm wg) leads to alarm and shutdown
of blower
Oxygen content high (8%) leads to alarm and shutdown of gas delivery to deck
Low level in deck seal leads to alarm and shutdown of gas delivery to deck
Power failure leads to alarm and shutdown of blower and scrubber tower
Emergency stop leads to alarm and shutdown of blower and scrubber tower
Following are various alarms incorporated in the Inert Gas plant:
• Scrubber low level
• Deck seal High level
• Low O2 Content (1%)
• High O2 Content (5%)
• Low lube oil pressure alarm
Working of Inert Gas Plant
• The basis of inert gas production in the IG plant is the flue gas
generated from the ship’s boiler. The high temperature gas
mixture from the boiler uptake is treated in an inert gas plant
which cleans, cools and supplies the inert gas to the
individual tanks via PV valves and breakers to ensure safety of
tank structure and atmosphere.
• The system can be divided into two basic groups:
• a) A production plant to produce inert gas and deliver it under
pressure, by means of blower(s), to the cargo tanks.
• b) A distribution system to control the passage of inert gas
into the appropriate cargo tanks at the required time.
Balance Volume m3
Bottom Sediment m3
B, C, or D)
Gross Standard Volume in m3 at 15oC