Coogee International Development Inc.: 2 Flr. Optima Bldg. 221 Salcedo ST., Cor. Gamboa ST., Legaspi Village, Makati City

COOGEE INTERNATIONAL DEVELOPMENT INC.
2nd Flr. Optima Bldg. 221 Salcedo St., Cor. Gamboa St., Legaspi Village, Makati City
INSTALLATION OF TOWER CRANE SCM-6015 HAMMER TYPE USING TWO 25T MOBILE
CRANE (TANDEM)
INTRODUCTION:
This erection procedures allows to rapidly assemble crane until reaches its telescoping position. It requires an
auxiliary mobile crane, the characteristics of which must correspond to the parts to be handled. Reducing a
minimum time of the auxiliary crane used on site involves good coordination between the erection and
assembling area.
INSTALLATION PROCESS:
1. Installation of hard barricades and signage's. Fixing and setting of Anchor bolts for fixing angle.
2. Installation of fixing angle.
3. Installation of mother mast 1pc. (7.50m x 1.60m x 1.60m) on fixing angle using 25t mobile crane
- Mother mast = 4.087t
4. Installation of jacking cage using 25t mobile crane

- Jacking cage = 5.800t
5. Install Ring Gear/Turn Table with the operators cabin using 25t mobile crane
- Ring Gear = 4.555t
- Operator Cabin = 310 kgs.
6. Installation of tower head using 25t mobile crane

- Tower head = 3.241t
7. Installation of counter jib support tie-bar into the turn table/ring gear
- Counter Jib = 9.580t
8. Install 1 counter weight as balancer using 25t mobile crane

- Counter weight 1 = 4.650t
- Counter weight 2 = 3.00t (2pcs)
9. Assemble the 50 meters jib/boom on the ground
10. Connect/reeve the electrical cable and wire rope on the ground after assembling the jib
11. Lift the assembled 50 meters jib and connect to the top mast using two 25t mobile crane (tandem)
- Jib/boom = 9.269t
12. Fix the Tie bars to jib section
13. Install the remaining counter weights to the counter jib as designed
14. Connect all the Electrical Control/Supply Cable
15. Testing all electrical control panel/ supply cable
16. Commissioning and Revving of Hoisting Wire Rope
17. Calibrate all Limit Switches
18. Load Testing with 3rd Party involve
20. Turn over the unit to the project operation

1. All the handling operations using crane must be carried out safely. For this:
- Properly pack up the crane
- Do not overload the crane
- Use sling in good order and of correct lengths according to the weights of the parts to be lifted
- respect the sling points
2. The erection operations must be carried out in order listed
3. Make sure that protection and safety means are fitted and used, such as; ladders, platforms, guard rails,
safety rope etc.
4. It is absolutely forbidden to lift a load if the counter-jib ballast is not fitted
5. The crane must not be telescoped up with a wind exceeding 46km/h
6. Before starting any telescoping operation, make sure that the pins connecting the tower head to the
telescopic cage are inserted and secured by split pins
7. It is essential that the amount of counter-jib ballast indicated according to the jib lengths are respected
METHODS FOR ERECTION OF ADDITIONAL MAST (JACKING – UP)

SEQUENCE: INSTALLATION OF ADDITIONAL MAST FOR SCM-6015 HAMMER TYPE
INSTALLATION PROCESS:
1. Meteorological condition for Jacking up work
The requirements of meteorological condition during Jacking up tower crane are as follows:
1. The wind speed ≤ 13m/s

2. No Jacking up work, when in heavy fog.
3. No Jacking up work, when sliding accident may occur in rain.
4. No Jacking up work, when there are strong convective weather phenomena (Such as lightning, strong
wind, etc.) in weather forecast.
5. The enough light is necessary, if you have to do the work of jacking up during night.
2. Check before Jacking up operation
Before each jacking up operation, you should check all following items. And the Jacking up
work should not start until it meets all these requirements:
1. It met meteorological condition well.

2. The Mast Sections needed have been hung on the Leading-in Beam (Monorail)
(Figure 2.1)
(Figure 2.1)
3. The Telescoping Yoke (support beam) has been in right position and the brake-plate has
been set into the Hang Boot of Telescoping Yoke
4. The Hydraulic Pressure System is in good condition
5. Remove the 8 pins which connect slewing bracket with Mast section, then, instead of them by
4 temporary pins
6. The Jib balance position has been found
7. Check the all cables, in order to avoid pulling them apart during jacking up
8. Hoist the mast for balancing to leveling of Jack up

3. Jacking up procedure
Jacking up work is a joint work with several persons. One person operates the pump station, and
others operates check the pins, cotter pin and to set the temporary pins.
1. Start the Hydraulic-pressure Station
2. Remove the 4 temporary pins
3. To release the Joystick of Supporting claw in Telescoping Cage to the open position. In order to separate
the tower body and Supporting claw.
4. Take the Joystick of Hydraulic-pressure Station upwards, and hydraulic-pressure cylinder takes the
Telescoping Cage and all upper part to move upwards. ( ① in Figure 4.1).
5. When the hydraulic-pressure cylinder approaches the down-stopping-point, then, to push the joystick of
Supporting claw, In order to lock the Supporting claw into the arc slot of Mast Section stepping. And, to
assemble safety-pin. Finally, Take the Joystick of Hydraulic-pressure Station downwards, to fix the
telescoping cage and all upper part on Mast Section stepping temporarily. ( ② in Figure 4.1).
6. Remove the brake-plate from the Hang Boot of Telescoping Yoke.

7. Take the Joystick of Hydraulic-pressure Station downwards, to withdraw the Telescoping Yoke. During this
process, you need to take care about that do not let the Telescoping Yoke lock with any bolt or fish-plate, in
order to prevent accidents.
8. When the Telescoping Yoke is being at the same height with next Mast Section stepping. To move the
Telescoping Yoke and let the Hang Boot of Telescoping Yoke lock into Mast Section stepping. (③ in Picture
4.1)
9. At this time, Take the Joystick of Hydraulic-pressure Station upwards very lightly, to let the Hang Boot of
Telescoping Yoke lock into Mast Section stepping very solidly. Then, to set the brake-plate into the Hang
Boot of Telescoping Yoke.
10. Take the Joystick of Hydraulic-pressure Station upwards, to continue to jacking up operation. When the
supporting claw get apart from the crane body, you need to release Joystick of Supporting claw to the
open position immediately. ( ④ in Picture 4.1 ).
11. To copy this process for three times, the space of Jacking up will be enough for one mast section. ( ⑤ in
Picture 4.1 ).
4. Leading-in Mast Sections
1. When the jacking up operation is finished (to do above process for three times), and there is enough
room for leading into one set of Mast Section, you can to pull the Mast Section hanging on the Leading-in
Beam (Monorail) towards the crane slowly and finally get it inside the frame.
2. Take the Joystick of Hydraulic-pressure Station downwards, and to align the lower extreme of the new
Mast Section and upper extreme of the fish-tail-plate on the original Mast Section. Then to insert 8 pins
and to fix it with lock pins.
3. Tear down the 4 bolts of the Leading-in Trolley, and to fix the bolts in the rings of the trolley. And then, to
pull the Leading-in Trolley out of the place of Mast Section.
4. Continue to fall the telescoping cage, until the 4 legs of the slewing bracket get into the upper extreme of
the fish-tail-plates of the new Mast Section. Finally, to connect the Slewing Bracket and new Mast
Section by the 4 temporary pins.
As for the specification about the temporary pins (Figure 4.2)
In order to make jacking up work conveniently, to weld 4 temporary pins on the upper extreme of four squares of
the slewing bracket. The temporary pins’ diameter is smaller than standard Mast Section’s pins’ diameter about
2mm.
And the temporary pins are only used to connect lower bracket with crane body temporarily. When
the crane is running, it is forbidden to use the temporary pins instead of standard Mast section pins.
(Figure 4.2)
1. Orientation / discussion of PATOS for the workers involved in the activity

2. Secure working permit for the activity (working at heights and lifting permit
attached with critical plan)
3. Enclosure of area for the lifting activity using caution tape or barricades
with signage's
4. Prescribed PPE (full body Harness)
5. Proper illumination if necessary
6. Observe weather condition
7. Certified / skilled workers
8. Inspection of sling
9. Inspection of equipment
10.Close monitoring (Safety Officer and operation)
JOB TASK HAZARDS CONTROL MEASURES

1. Ensure the tower crane foundation for correctness
and check the measurements as per specifications. 1.1 Soil erosion 1.1.1 Conduct soil test and PATOS
Competent surveyor to carry out the correct 1.2 Unauthorized personnel 1.2.1 Skilled/Certified personnel (surveyor)
coordinate and verticality before pouring concrete.
2.1.1 Regular inspection of and maintenance of equipment

2.1 Malfunctioning of equipment 2.2.1 Close supervision on the activity
2.2 Struck by mast and cabin 2.3.1 Use of PPE (gloves)
2. Assemble the mast section. Climbing cage and other
2.3 Hit by the mast and cabin 2.4.1 Secure area and materials before lifting activity
mast section. Assemble the pivot head assembly.
2.4 Fall of materials 2.5.1 Enclosure of area on lifting/fly zone area
Assemble the cabin mast. Assemble the strut tower
2.5 Property damage 2.6.1 Discuss proper posture on manual lifting of heavy
assembly.
2.6 Body injury loads and for installation of crane accessories using
2.7 Noise hammer
2.7.1 Use ear plug during inserting of pin using hammer
3. Assemble the counter jib and make tie bar

connections and place the no. 1 counter weight.
Assemble the front boom and lift the boom with 3.1.1 Limit load to be lift
3.1 Fall of accessories/materials
mobile crane and connect to the tower and connect 3.2.1 Certified erectors and technicians for the connection
3.2 Unauthorized personnel
all tie bars. Load the remaining 2 nos. counter of boom, hoist and limit switch
3.3 Fall of workers
weights. Fit the complete Hoisting Mechanism. Set 3.3.1 Use full body harness in working at heights
the limit switch of rotation to ensure safe operation of
the jibs as per site requirement.

4. All lifting gears and accessories shall have valid
approved third party certificates. Anemometers shall 4.1.1 Certified technician for the calibration and installation
4.1 Unauthorized personnel
be fixed at least one tower crane at site to monitor of anemometer
the wind speed
5. Third party competency inspection and certification

5.1.1 Provide updated equipment certificate (Third Party
shall be carried out before handling over to site for 5.1 Temporary work stoppage
Certificate and PTO)
further utilization.

1.1.1 Discuss proper manual handling/assisting on heavy
loads to be lifted
1. It met meteorological condition. The mast section
1.2.1 Qualified and competent person shall perform the
needed have been hang on the leading-in beam
activity (electrician). Enclosure of the area with
(Monorail) the telescoping yoke (support beam) has 1.1.1 Caught in between by mast
signage’s provided with fire extinguisher and use of
been in right position and the brake plate has been 1.2.1 Electrocution
insulated gloves
set into the hang boot of telescoping yoke. Check all 1.3.1 Fall of workers
1.4.1 Proper orientation and conduct PATOS for jack up of
cables in order to avoid pulling them apart during jack
crane, and ensure that personnel involved are
up.
authorized and trained. Provide work methodology
and use of full body harness
2. Start the hydraulic pressure station. Remove the 4 2.1.1 Regular inspection and maintenance of equipment
temporary pins. To release the joystick of supporting before jacking up
claw in telescoping cage to the open position. In 2.1 Malfunctioning of equipment 2.2.1 Secure materials before lifting activity and enclosure
order to separate the tower body and supporting 2.2 Fall of materials of area on lifting/fly zone area
claw. Take the joystick of hydraulic pressure station 2.3 Unauthorized personnel 2.3.1 Assigned competent worker (erectors) for the
upwards, and hydraulic-pressure cylinder takes the operation of hydraulic cylinder and close supervision
telescoping cage and all upper part to move upwards. of operation team and safety officer
3. When the hydraulic pressure cylinder approaches the

down-stopping point, then, to push the joystick of
supporting claw. In order to lock the supporting claw
3.1.1 Awkward movement (body injury) 3.1.1 Discuss proper position during installation of mast
into the arc slot of mast section stepping. And, to
3.2.1 Hand injury 3.2.1 Use of gloves
assemble safety pin. Finally take the joystick of
3.3.1 Struck against mast 3.3.1 Discuss proper methodology
hydraulic-pressure station downwards, to fix the
telescoping cage and upper part of the mast section
stepping temporary.

4. Remove the brake-plate from the hang boot of
telescoping yoke. Take the joystick of hydraulic
pressure station downwards to withdraw the
4.1 Fall of crane accessories 4.1.1 Check all tools are put away properly or tie with rope
telescoping yoke. During the process you need to
4.2 Malfunctioning of hydraulic pressure 4.2.1 Inspection of hydraulic pressure
take care about that do not let the telescoping yoke
lock with any bolt or fish-plate, in order to prevent
accident
5. When telescoping yoke is being at the same height

5.1.1 Work supervisor to ensure chain sling are checked
with next mast section stepping. To move the
5.1 Fall of crane accessories and assigned riggers with rigging certificate to carry
telescoping yoke and let the hang boot of telescoping
out rigging procedure
yoke lock into mast section stepping.
6. At this time take the joystick of hydraulic pressure

station upwards very lightly to let the hang boot of
telescoping yoke lock into mast section stepping very
solidly. Take the the joystick of hydraulic pressure 6.1.1 Discuss proper position during installation of mast
station upwards to continue to jacking up operation 6.1 Awkward movement (body injury) 6.2.1 Use of gloves
when the supporting claw get apart from the crane 6.2 Hand injury 6.3.1 Instruct and monitor worker to hold the pin firmly
body, you need to release joystick of supporting claw 6.3 Inappropriate hammering of pin before putting them in the correct position and to start
to the open position immediately. Then copy this the procedure of hammering when they are in firm
process for three times, the space of jacking up will
be enough for one mast section.
25T MOBILE CRANE SET-UP

Coogee International Development Inc.: 2 Flr. Optima Bldg. 221 Salcedo ST., Cor. Gamboa ST., Legaspi Village, Makati City

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COOGEE INTERNATIONAL DEVELOPMENT INC.

4. Installation of jacking cage using 25t mobile crane

6. Installation of tower head using 25t mobile crane

8. Install 1 counter weight as balancer using 25t mobile crane

9. Assemble the 50 meters jib/boom on the ground

12. Fix the Tie bars to jib section

14. Connect all the Electrical Control/Supply Cable

15. Testing all electrical control panel/ supply cable

16. Commissioning and Revving of Hoisting Wire Rope

17. Calibrate all Limit Switches

18. Load Testing with 3rd Party involve

20. Turn over the unit to the project operation

2. The erection operations must be carried out in order listed

4. It is absolutely forbidden to lift a load if the counter-jib ballast is not fitted

5. The crane must not be telescoped up with a wind exceeding 46km/h

METHODS FOR ERECTION OF ADDITIONAL MAST (JACKING – UP)

1. Meteorological condition for Jacking up work

1. The wind speed ≤ 13m/s

2. Check before Jacking up operation

1. It met meteorological condition well.

4. The Hydraulic Pressure System is in good condition

6. The Jib balance position has been found

8. Hoist the mast for balancing to leveling of Jack up

1. Start the Hydraulic-pressure Station

2. Remove the 4 temporary pins

6. Remove the brake-plate from the Hang Boot of Telescoping Yoke.

4. Leading-in Mast Sections

As for the specification about the temporary pins (Figure 4.2)

1. Orientation / discussion of PATOS for the workers involved in the activity

JOB TASK HAZARDS CONTROL MEASURES

2.1.1 Regular inspection of and maintenance of equipment

3. Assemble the counter jib and make tie bar

JOB TASK HAZARDS CONTROL MEASURES

5. Third party competency inspection and certification

JOB TASK HAZARDS CONTROL MEASURES

3. When the hydraulic pressure cylinder approaches the

JOB TASK HAZARDS CONTROL MEASURES

5. When telescoping yoke is being at the same height

6. At this time take the joystick of hydraulic pressure

25T MOBILE CRANE SET-UP

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