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IN PLANT TRAINING
PRESENTATION
INFORMATION ABOUT THE COMPANY

NAME OF THE PLANT : KUSUMGAR CORPORATES PVT LTD.


LOCATION OF THE PLANT
Plot No-10-11
Fairdeal Textile Park Mahuveg Tq.Mangrol.
Dist- Surat.
Gujrat.
• VISION OF THE COMPANY
• “Advancing the world of textiles”

• PRODUCTS OF COMPANY
• ARMED FORCES FABRIC
• INDUSTRIAL FABRIC

• GEO-SYNTHETIC
• SPORTS & RECREATIONAL FABRIC
• CUSTOM FABRIC

• TECHNICAL TEXTILE CONSULTING


MAIN PRODUCTS
1) medical fabric 2) parachute fabric 3) India army rain
poncho 4) ballastic fabric
GOWDON DEPARTMENT

• In a godown we store the imported yarn material.The godown
capacity is about 250 - 300 ton. Out of them 5.5 ton used daily ,
3.5 ton for warp and 2 tonfor weft.
• Following are the main imports company which supplies yarn
• 1.CHAINLON - NYLON66 – TAIWAN
• 2.SUNTEX – TAIWAN
• 3.INVISTA –
• 4.TORAY – NYLON – INDONESIA
• Company also produce KEVLAR fabric. The Kevlar yarn imported from ITALY
• Other suppliers are
• RELIANCE
• ALOK
• INDORAMA
• WELL-KNOWN
• SANATHAN
• GIMATEX
REWINDING

• in fabric manufacturing, directly winding is not so much important, but rewinding is so


important. The creation of large yarn packages is possible.Those pacakages who goes for
twisting they must be rewinded before twisting and wound on steel cops.
• There are 3 machine of rewinding
machine capacit type tensionk mpm weight length
name
y g (kg)
meera 1 80 250/45poly 71.2 350 2.06 37100

meera 2 Not
working

meera3 50 420/48 71.2 500 2.2 38500


TWISTING

• Twisting, in yarn and rope production, process that binds fibres or yarns together in a
continuous strand.
• In a company there are 5 machine of twisting and twist is given to the yarn either in S
direction or in Z direction as per program. After twisting packages goes for heating oven
for perfect orientation
machine name capacity
TFO murata 302 160

TFO murata 307 160

TFO meera 264

TFO meera 264

TFO meera kevlar 24


TEXTURISING

• Texturising or texturizing is the process by which synthetic fibres are modified to change
their texture - the physical appearance of the fibre. Texturising techniques can
include bulking crimping and coiling, amongst others. Texturising takes advantage of the
thermoplastic nature of synthetic fibres, and uses it to set texturised features in place
WARPING SECTION

• Its main object is to produce warp beam of appropriate width so that weaving can be
done at a high speed. The warp beam is either taken for sizing or is taken directly for
weaving. Even the requisite tension is achieved with the help of the warping technique.
• It is two types- 1. Direct warping
• 2. Sectional warping
SECTIONAL WARPING

• It is used for the warping of single colored yarn on the beam. A specific no. of beams is
converted to the required weavers beam during sizing, to suit the loom size.
• ADVANTAGES OF DIRECT WARPING:
• High production rate.
• High speed.
• Minimum yarn faults.
MACHINE SPECIFICATION

machine karl mayer Prashant Prashant TTj


name beginer gama tex gamatex
4087 5107B 3279A 4063
Ouality
240 300 432 1200
No of
creel
420/48/200 105/12/0 150/36/0 75/63/0
count
73 80 67
Reed
(inch)
650 5000 2000 120000
Beam mtr
12 6 8 12
Tension
400 400 400 300
speed
164 150 404 648
cheese
SIZING SECTION

• The sizing machine improved the process by sizing a warp before putting it into the loom. The warp threads are first
wound onto a large beam, which is then placed at one end of the sizing machine.
• In our industry the direct warping beam goes to sizing only.
• PARAMETERS OF SIZING MACHINE
• MACHINE NAME – TTJ
• COUNT- 30/10/0 NYLON
• ENDS -. 1137
• TAKE UP- 11060
• TOTAL BEAM- 7
• TOTAL LENGTH- 11060×7
• CONC%-. 13
• CHEMBER:. CYLINDER:SPEED(rpm)
• HIGH 147°C 1-130
• LOW 130°C. 2-120
• HIGH 147°C. 3-130
• LOW 130°C. 4-125
• 5-120
SIZING PASTE INGREDIENTS

• MARPOZOL
• WATER
• EFFCOL
DRAWING IN

• Warp yarns are passes through the heald eye according to the design so that it can be easier
to feed in loom. Each warp ends are passes through drop pin, which helps to detect end
breakage in loom.
• TYPE OF DRAWING:
• 1. AUTOMATIC
• 2. MANUAL
• In this plant only manual drawing is available.
WATER JET SECTION

• in this technique a water jet is shot under force and, with it, a weft yarn. The force of the
water as it is propelled across the shed carries the yarn to the opposite side. ...
• We have total 95 machine of waterjet loom, out of them some are of Tsudokoma
company and some are of YIIN CHUEN company. Each have different width.
TYPE OF MACHINE IN WATER JET

MANUFACTURER
TSUDAKOMA 210
YIIN CHUEN 210
YIIN CHUEN 280
YIIN CHUEN 170
Quality speed(r warp weft pick total warpin weave
pm) end g (mtr)
9255A 462 150/36/0 150/36/0 60 7240 4000 Dobby
white white
poly 2in poly 2ply
wire 4in
dent
4180(150) 465 210/24/02 210/24/02 40 8080 3300 plain
in wire ply
2in dent
DORNIER SECTION

• There are 2 rows of looms in Dornier section, in each rows 18 looms are placed
• In Dornier there are 3 types of loom
• RAPIER
• PROJECTILE
• SULZER
TYPE OF MACHINE IN DORNIER

Sr no manufacturer types of m/c

1 PTS program SKIPL 280

2 PTS SKIP220

3 EDU Dornier220

4 projectile projectile220

5 Sulzer Sulzer 280


PRODUCTION REPORT OF PLANT

• In this plant the average efficiency of the loom is above 90% the average production is
also lies in-between 100-130 mt/shift.Though the production is very much dependent on
quality of yarn,
FABRIC DEFECTS DURING WEAVING

• weft loosing
• crease
• weft flot
• selvage defect
• hole
• missing end
• thick place
• thin place
• starting mark
• Reed mark
FABRIC INSPECTION AND QUALITY CONTROL

• Inspection :- Inspection is the process of identifying and mending the defects. It is visual
examination of fabric
• REASONS WHY INSPECTION IS CARRIED OUT:
• To remove defects.
• To minimize the future reoccurrences of the defect.
• To determine quality and hence the price of the fabric.
DIFFERENT GRADING SYSTEM

• 4 point system
• 6 point system
• 10 point system
• Graniteville system
• Dallas system
• “KUSUMGAR CORPORATES PVT LIMITED” use 4 point system for their quality grading.
4 POINT SYSTEM

• It is the most popular point system.


• It was published in 1959 by the National Association of Shirt Pajama Sportswear
Manufacturers.
• The 4-point system, also called the American Apparel Manufacturers Association (AAMA)
point grading system for determining fabric quality.
• Faults are scored with penalty points of 1, 2, 3 and 4 according to the Size and
significance of defect.
defect size penalty
3 inch or less 1 point

over 3 Inch but less than 6 2point

over 6 inch but less than 9 3point

over 9inch 4point

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