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I. Polymer Analogous Reactions
Applications
Synthesis of polymers that do not have a corresponding
monomer, or for which the monomer is not stable. Examples:
poly-vinyl alcohol, polyacetals.
Obtaining copolymers by partial modification of the chemical
nature of the substituents. Depending on the mechanism of the
transformation reaction, the corresponding copolymers can be
random or block-type.
Improving the properties of a natural macromolecular
products, by total or partial transformation of its substituent
groups . Example: chemical modification of cellulose.
Changing the properties of pre-formed polymers by
modifying the nature of the pending groups in order to improve
properties (solubility, compatibility to other polymers or
additives, coloured products, etc.)
3
I.1.Reactivity of Substituents
in Polymer Analogous Reactions
Mechanism, catalysts and reaction conditions similar
to the corresponding reactions for low-molecular
compounds.
Differences in reactivity of the modified groups due to
the coil structure of macromolecules
General rule: in order to disentangle the
macromolecular coil, reactions on polymers have
to be performed in solution
Exception – surface modification of polymers
4
I.1.Reactivity of Substituents
in Polymer Analogous Reactions
Transformation degree of polymers in polymer
analogous reaction is always less that 100%.
Reasons:
1. Biphasic structure of polymers – in the crystalline phase molecules are
tightly packed – differences of mobility = reactivity between the amorphous
and crystalline phase (applies for the surface modification but not for the
reactions performed in solution)
2. Changes in solubility during the reaction – the initial polymer and the
product may not be soluble in the same solvent -> phase separation before
the reaction is completed
3. Isolated groups on the macromolecular chain – for reactions that involve
two pending groups
X X X X X X X X X X X
Y Y Y Y
4. Effect of the neighbour group – may inhibit or increase reactivity
5. Coil conformation of the chain – penetration of the reagent inside the
coil may be hindered 5
I.2. Examples –
Polymer Analogous Reactions
a. Chemical modification of cellulose
b. Synthesis of poly(vinyl alcohol)
c. Synthesis of polyacetals
d. Chlorination processes
e. Surface modification of polymers
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I.2.a. Chemical modification of cellulose
H OH CH2OH
O
H H O
O OH
OH H
O
O
CH2OH H
OH
n
-RCOOH
Cell OH + (RCO)2O Cell OCOR 9
I.2.b. Synthesis of poly(vinyl alcohol)
Transesterification with methanol, basic catalysis
NaOH
CH2 CH + CH3OH CH2 CH + CH3OCOCH3
n
OCOCH3 OH
11
I.2.d. Chlorination processes
PVC chlorination – substitution, random distribution of
chlorine atoms => perchlorvinyl (adhesive)
Polyethylene chlorination – substitution, 24-43%
chlorine => rubber
Natural rubber chlorination – addition + substitution,
65% chlorine => chloro-rubber, anticorrosive coating
Polyethylene sulfo-chlorination (Cl2 + SO2) => Hypalon
rubber (chemical inertia, heat resistant 120°C)
Cl
( CH2 CH2 CH2 C ) ( CH2 CH2 CH2 CH )
x y
H SO2Cl n
12
I.2.e. Surface modification of polymers
Superficial oxidation of polyolefins -> producing
polar groups (-OH; -C=O; -COOH) on the surface
(increased dyeability, improved antistatic properties).
Ion exchangers (either cations or anions) are
usually prepared starting from partially cross-linked
polystyrene (with several per-cents of p-divinyl-
benzene). Example:
CH2 CH CH2 CH
+ H2SO4
CH2 CH SO3H
13
II. Grafting and Block-Copolymerization
Copolymerization leads usually to random copolymers =>
need for special methods to obtain block and grafted
copolymers.
Special properties of block and grafted copolymers:
presence of properties of the two blocks (random
copolymer -> intermediate properties between the two
copolymers, except for crystallization, that may not occur)
Simple mixing of polymers leads to microscopic phase
separation => need for chemical bonding of different
chains => block and grafted copolymers
Applications of block and grafted copolymers:
Thermoplastic elastomers (SBS, polyester/polyamide)
Impact resistant polystyrene
Spandex (Lycra, elastane) fibres and other polyurethane-
ethylene-oxyde products
Nanomaterials (self-assembling structures)
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II. Grafting and Block-Copolymerization
Synthesis methods
1. Block and graft copolymers obtained in monomer-
polymer systems
a. Grafting and block-copolymerization by chain transfer
b. Grafting and block copolymerization via chemically generated
active centres
c. Grafting and block copolymerization via active centres obtained y
physical methods
2. Ionic grafting and block-copolymerization
3. Grafting and block-copolymerization by condensation
polymerization
4. Grafting and block-copolymerization using high
functionality initiators
Note: all the synthesis methods will lead to a mixture of
copolymer and homopolymers
15
II.1. Block and graft copolymers obtained in
monomer-polymer systems
Principle: chain or step polymerization of a monomer
in presence of a preformed polymer (support polymer)
that has on its chain active centres.
Active centres distributed on the preformed chain =>
grafted copolymer
Active centres located at the end of the preformed chain =>
block copolymers
Active centres:
pre-existent on the chain of the support polymer (groups
that react through condensation polymerization)
created during the reaction (methods: functionalization of
the support chain, chain transfer, activating the polymer
through irradiation, etc.)
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II. 1. a. Grafting and block-
copolymerization by chain transfer
Principle: a vinyl monomer (A) is polymerized by chain
mechanism (free-radical or ionic polymerization) in
presence of a preformed polymer (B)
Grafting by chain transfer towards the preformed polymer
chain
Most cases – free-radical mechanism
To increase the number of branches
C has
the vinyl monomer (A) ktrP /to
k phave a high chain transfer
constant
h
Cl3 C ( CH2 CH )n Br Cl3C ( CH2 CH )n-1CH2 CH + Br
CH CH CH CH2
CH CH CH3
+ n CH CH2
CH CH m CH2 C
CH3
CH2 CH2 CO OCH3
Cl3 C ( CH2 CH )n ( CH2 C )mBr
COO CH3
18
II.1.b. Grafting and block copolymerization
via chemically generated active centres
Principle: pre-formed polymers that contain in their
structure labile groups (peroxide, hydroperoxide, perester
or azo-type) may act as macromolecular initiators for a
monomer. Advantage: lower content of homopolymers in
the final reaction mass.
Synthesis of a polymer with labile groups in the chain:
Polymerization of vinyl monomers in presence of oxygen
H3C CH CH3
+Fe+2
CH2 CH CH2 CH
-Fe+3, -HO-
O O H O
22
Initiation of the anionic polymerization of the second monomer by
the living chains of the polymer present in the reaction system:
- +
Bu ( CH2 CH ) CH2 CH Li + CH2 CH CH CH2
x
-
Bu ( CH2 CH ) CH2 CH CH CH2 Li+
x+1
-
CH CH2) CH2 CH +
Bu ( CH2 CH ) ( CH CH CH CH2 Li
x+1 2 y
Notes:
1. Advanced purity of the reaction system required
3. The process may be continued for obtaining tri-block-copolymers, etc.
2. General method for block-copolymerization, less for grafting
23
II.3. Grafting and block-copolymerization by
condensation polymerization
a. Successive step-growth polymerization reactions => block
copolymers
n H2C CH2 HO ( CH2 CH2 O ) H
n
HO ( CH CH O )n H + ( x+ y) H2C CH CH
3
2 2
HO ( CH2 CH O ) ( CH CH O )n ( CH CH O) H
x 2 2 2 y
CH CH
3 3
24
II.3. Grafting and block-copolymerization by
condensation polymerization
b. Step-growth polymerization of a monomer in presence of a polymer chain
that possesses functional pending groups => grafted copolymers
COOH (CH2)5 CO
NH (CH2)5 CO OH
n
R Z R R Z R
+ +
R' Z R' R' Z R'
25
II.4. Grafting and block-copolymerization
using high functionality initiators
t
R O O C R N N R C O O R R O
1 O C R
2 2 1 -N2 1 2
O O O
M1 R O O C R (M1)n R C O O R
1 2 2 1
termination
by combnination O O
M1 n
termination
R O O C R (M1)n
by dis proportionation 1 2
O
t M2
R (M1)n R + R O (M2)x R (M1)n R (M2)y + RO (M )
-CO2 2 2 1 2 2 1 2 z
t M2
R (M1)n + R O (M2)x R (M1)n + RO (M )
-CO2 2 1 2 z
2 1
26
III. Cross-linking reactions
Obtaining network polymers
No melting or dissolution of networks => cross-linking has to be ulterior to the
application/shaping of the polymer
Networks may swell in solvents
Depending on the cross-linking density, elasticity can be preserved (vulcanized
rubber, 3% sulfur) or is lost (ebonite=vulcanized rubber with 30% sulfur)
For monomers with f > 2 cross-linking is ensured by the supplementary
functions (ex: mixtures of vinyl monomers and divinyl monomers, such as
styrene + divinyl-benzene)
For monomers with f=2 cross-linking agents (hardeners) have to be added to
the reaction mixture
Formulations:
One component mixtures – contain the polymer + hardener, cross-linking
occurs at high temperature (most common) or in presence of an environmental
agent (moisture, oxygen) -> sealed packages
Two component mixtures– the hardener /initiator/catalyst is provided in a
separate package, mixing before use (a diluent may be use to ensure a
convenient mixing ratio, such as 1:4, etc)
Mechanisms:
Chain polymerization
Step-growth polymerization
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III.a. Cross-linking by chain polymerization
Rubber vulcanization
i. Vulcanization with sulfur
Homolytic scission of the cyclic sulphur molecule (the slowest reaction):
·S
S8 Sx S ·
; x6
Free-radical generation on the rubber chain:
· · · ·
CH2 C CH CH2 + S Sx S HSx+2 + CH C CH CH2
CH3 CH3
Cross-linking:
Sx·
·
CH C CH CH2 + S8 CH C CH CH2
CH3 CH3
Sx· CH C CH CH2
CH C CH CH2 + CH2 C CH CH2 Sx CH3
CH3 CH3 ·
CH 2 C CH CH2
CH3 28
i. Vulcanization with sulfur
Accelerators-compounds with labile sulphur-sulphur bonds or
other labile bonds that are decomposed easier and provide
the initial radicals that start the chain reaction. Commercial
name of the group: Vulkacit (ex. thiourea, guanidine,
thiurams, etc.)
Activators –metallic oxides (CaO, MgO, PbO, ZnO)
Vulcanization group: sulfur + accelerator(s) + activator
ii. Vulcanization with metallic oxides
For rubbers that posses halide atoms in the molecule
(polychloroprene, chlorinated PE, etc)
Cl
+ ZnO O + ZnCl2
Cl
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iii. Vulcanization with peroxides
For saturated rubbers
Peroxides decomposition, by homolytic scission of the O-O bond
·
R O O R 2 R O
· · CH CH
CH CH CH2 CH2 + CH CH CH2 CH2
CH CH
CH3 CH3
CH3
The process is more difficult to control as compared with vulcanization with sulfur
=> usually in saturated rubbers double bonds are added (during synthesis) by
copolymerization in presence of a small amount of long-chain diene (ex. 1,5
hexadiene)
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III.a. Cross-linking by chain polymerization
Unsaturated polyesters
i. Synthesis of the linear polyester with double bonds in the main
chain, via step-growth polymerization
OH
OH
CH2 CH2 CH2 CH2
HO OH
HO CH2
OH
OH OH OH
CH2OH HOH2C CH2OH
OH
CH2OH
CH2OH CH2OH CH2OH
34
Aminic resins
Urea-formaldehyde
Melamine-formaldehyde
Y H + H2C CH Y CH2 CH
O OH
36
Polyurethanes
Raw materials: Diisocyanates + diols
1. Urethanisation – main reaction, chain growth
N C O + HO NH COO
2. Cross-linking:
Allophanate formation => cross-linking
N C O+ NH COO NH C N COO
O
Hydrolysis in presence of the environmental moisture
N C O + H2O NH COOH NH2 + CO2
unstable
Formation of urea functions:
N C O + H2N NH C NH
O
Formation of allophanamide (biuret) => cross-linking
N C O + NH C NH NH C N C NH
O O O 37
IV. Polymer degradation
Polymer degradation (destruction) - series of reactions that
result in the breaking of the chemical bonds, with reduction of
the molecular weight of the polymer and loss of the physical and
mechanical properties of the macromolecular compound.
End products - oligomers, monomer or other types of low-
molecular compounds, sometimes accompanied by a certain
amount of cross-linked product, resulted from the side reactions.
Factors that produce degradation:
Physical: thermal, photochemical, mechanical or radiation
Chemical: water, moisture, alcohols, acids, oxygen, ozone, etc
Preferential destruction mechanism – depending on the
polymer structure:
Polymers with carbon chains are sensitive mainly to degradation
by physical agents through homolytic scission of the carbon-carbon
or carbon-hydrogen bonds.
Polymers containing heteroatoms in the main chain are
sensitive to chemical agents that attack mainly the carbon-
heteroatom bonds.
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IV. Polymer degradation
1. Polymer destruction by physical factors
a. Thermal destruction
b. Radiation destruction
c. Photochemical degradation (photolysis)
d. Mechanical destruction
2. Chemical degradation of polymers
a. Degradation by proteolytic substances
b. Oxidative degradation
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IV.1.a. Thermal destruction of polymers
Thermal destruction temperature (Td)- the temperature at which
the destruction rate reaches 1%/min.
Thermostabiliy - capacity of a polymer to preserve its properties and
not undergo chemical transformation at high temperature. Polymers
usually considered thermo-stable have Td>200 °C.
Examples: poly(tetrafluoroethylene) - 510°C, polyethylene- 400°C,
polystyrene - 360°C, poly(methyl methacrylate) - 330°C.
Thermoresistant polymers (Td up to 800°C) - ladder-type, usually
consisting in condensed aromatic cycles.
Depolymerization – Tc = ceiling temperature - temperature at which
propagation becomes reversible => the polymer transforms
quantitatively into monomer. Consequences:
If Tc is too low, the monomer cannot be used for obtaining
homopolymer (ex. -methyl-styrene, Tc60°C
Usually Tc is higher than the temperature at which other degradation
processes occur
If Tc is convenient, depolymerization is a method for recycling (waste
processing): ex: poly--caprolactam, PMMA
40
Hydrocarbon chains-mechanism of thermal destruction
Scission of the macromolecular chain
CH2 CH CH2 CH CH2 CH + CH CH
2
R R R R
Depolymerization
CH2 CH CH2 CH CH2 CH + CH2 CH
R R R R
Inter-molecular chain transfer
CH2 CH CH2 CH + CH2 CH CH2 CH
R R R R
CH2 CH2 + CH CH + CH2 CH
R R R
Intra-molecular chain transfer
CH2 CH2 CH2 CH2 CH2 CH2 CH2+ CH2 CH CH2 CH2 CH3
R R R R
R R R R
41
Chemical transformation of the substituent groups
Dehydrochlorination of PVC (180°C):
+R
CH2 CH CH CH CH CH + Cl
- RH
Cl Cl
CH CH CH CH + HCl
Cl
CN CN
C C
N
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IV.1.c. Destruction by UV (photolysis)
Only polymers with chromophore groups are sensitive to
UV-light (ex. polyacrylonitrile)
UV-radiation – a factor to be used to enhance natural
polymer degradation => increase sensitivity by adding
photo-sensibilisers:
Derivatives of transitional metals: Fe(SCN)3, Fe2O3, FeCl3, ZnO
Compounds with carbonyl groups (ketones, diketones, quinones),
peroxides, azo-derivatives, polynuclear aromatic hydrocarbons
(naphthalene, anthracene)
In small amounts they do not reduce the service time but allow
subsequent degradation of waste under the influence of natural
factors.
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IV.1.d.Mechanical degradation
Fatigue of polymer materials - gradual weakening of
the bonds due to the mechanical stress that leads to a
mechanical cracking, with formation of free radicals
and reduction of the molecular weight. It occurs
during processing and service.
Main mechanism: homolytic breaking of the chain
Friction (plasticization) - purpose chain break via
mechanical forces (two-roll mills, internal mixers) in
order to reduce molecular weight (for natural rubber
and some synthetic polymers) => lower masses
facilitate processing
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IV.2. Chemical degradation of polymers
a. Degradation by proteolytic substances
Specific for polymers with C-X bonds in the main chain
(polyesters, polyamides, etc.)
Main reactions: hydrolysis (environmental moisture), alcholysis,
aminolysis, acidolysis
Reactivity in hydrolysis reactions diminishes in the series:
polyacetals > polyamides > polyesters
Practical applications: natural degradation of polymer waste,
biological destruction of heteropolymers with enzyme catalysts.
b. Oxidative degradation
specific for polymers with carbon chains
scission of the macromolecules in presence of oxygen, ozone or
peroxides, by a chain mechanism involving free radicals.
Consequences: gradual reduction of the mechanical properties,
due mainly to the diminishing of the molecular weight. In the
advanced stages of the process the polymer becomes friable and
its resistance to impact diminishes significantly.
Process known as polymer ageing.
In order to increase the service life, stabilisers are added to
polymer-based mixtures (carbon-black and inhibitors of free-
radical processes). 46