Practical Training

Bharat Heavy Electricals Limited

Presented By:-
Rohit Vijayvargiya
(16bee048)
One of the most prominent companies of India.

Gas and steam turbine manufacturer in India.

Products
Boiler(steam generator)
Gas Generator
Hydro Generator
Steam turbine
Gas turbine
Hydro turbine
Transportation Equipments
Traction Machines
Transformer
Bharat Heavy Electricals Limited (BHEL) is one of the oldest and
largest state-owned engineering and manufacturing enterprise in
India in the energy-related and infrastructure sector

12th largest power equipment manufacturer in the world.

In the year 2011 , It ranked ninth most innovative company in the
world by US business magazine Forbes.
AC Machines(AME) Division

The range of the motors vary KW wise from 140 KW to 20 MW, KV

wise from 415V to 11 KV & enclosure wise TEFC, CACA, SPDP, CACW
etc.

Designed for various drives

Motors manufactured
Salient features
Highly reliable class ‘F’ (Thermally utilised to class 'B') micalastic
insulation system.
Low noise levels with means for further reduction.
Vibro-stable frames and dynamically balanced rotors for minimal
vibrations.
 Amply-sized terminal boxes for easy connection.
 Inductively brazed short circuit rings for enhanced reliability.
 Motors can be designed for special conditions and applications on
request.
Squirrel Cage Induction Motors

Technical Features

Upto 750 kW 200- 800 kW 500-15000 kW 11000-25000 kW

Voltage 415 – 1000 V 3.3 – 11 KV 3.3 -13.8 KV 6.0-13.8 KV

Frequency 50Hz 50 & 60Hz 50 & 60Hz 50 & 60Hz

Speed(rpm) 375 - 3000 375 – 3600 250 – 36 00 500 – 3600

Method of cooling IC01 IC511, IC01,IC511, IC01,IC5 11, C01,IC611,

IC611 ,IC616, IC611,IC616, IC611,IC616, IC81W

IC 81W IC81W IC81W

Slip Ring Induction Motors

Technical Features

Rating (4Pole) 200 - 1600KW 1500 - 6000KW 8500 - 15000KW

Voltage 3.3 – 11 KV 3.3 TO 13.8 KV 6.0 TO 13.8 KV

Frequency 50 & 60 HZ 50 & 60 HZ 50 & 60 HZ

Speed(rpm) 500 – 1800 500 – 1800 500 – 1800

Synchronous Motors

Technical Features

Rating (4Pole) 2000 - 7000 KW 3700 -175000 KW

Voltage 2.0 TO 13.8 KV 6.0 TO 13.8 KV

Frequency 50 & 60 HZ 50 & 60 HZ

Speed(rpm) 1000 – 1800 333.3 – 1800

 Synchronous Motors

 A synchronous electric motor is an AC motor distinguished by a

rotor spinning with coils passing magnets at the same rate as the
alternating current and resulting magnetic field which drives it.
 Another way of saying this is that it has zero slip under usual
operating conditions.
 It can operate at leading or unity power factor and thereby
provide power-factor correction.
There are two major types of
synchronous motors: non-excited and
direct-current excited.

 Non-excited motors are

manufactured in reluctance and
hysteresis designs.
 DC-excited motors — Made in sizes
larger than 1 hp, these motors
require direct current supplied
through slip rings for excitation. The
direct current can be supplied from a
separate source.
Principle of Operation

The operation of a synchronous motor is simple to imagine. The

armature winding, when excited by a poly-phase (usually 3-phase)
winding, creates a rotating magnetic field inside the motor. The field
winding, which acts as a permanent magnet, simply locks in with the
rotating magnetic field and rotates along with it. During operation, as the
field locks in with the rotating magnetic field, the motor is said to be in
synchronization.
Uses
• Synchronous motors find applications in all industrial
applications where constant speed is necessary.
• Improving the power factor as Synchronous condensers.

• Electrical power plants almost always use synchronous

generators because it is important to keep the frequency
constant at which the generator is connected.

• Low power applications include positioning machines,

where high precision is required, and robot actuators.
Induction Motors

An induction motor or asynchronous motor is a type of alternating current motor where

power is supplied to the rotor by means of electromagnetic induction.

An electric motor converts electrical power to mechanical power in its rotor (rotating
part). There are several ways to supply power to the rotor.

An induction motor is sometimes called a rotating transformer because the stator

(stationary part) is essentially the primary side of the transformer and the rotor (rotating
part) is the secondary side.

The primary side's current creates an electromagnetic field which interacts with the
secondary side's electromagnetic field to produce a resultant torque, thereby
transforming the electrical energy into mechanical energy.
Principle of Operation
A 3-phase power supply provides a rotating magnetic field in an
induction motor.

The basic difference between an induction motor and a

synchronous AC motor is that in the latter a current is supplied
into the rotor (usually DC) which in turn creates a (circular
uniform) magnetic field around the rotor. The rotating magnetic
field of the stator will impose an electromagnetic torque on the
still magnetic field of the rotor causing it to move (about a
shaft) and rotation of the rotor is produced. It is called
synchronous because at steady state the speed of the rotor is the
same as the speed of the rotating magnetic field in the stator.
Testing of Motors
Introduction
The motors manufactured are of types squirrel cage induction
motors, slip-ring induction motors, synchronous motor and
special motor, such wide range of designs underscores
importance of testing.

Type of Tests

The tests conducted on motors may be classified into routine

test, type test & special test.

ROUTINE TEST :

Routine tests are those tests which are conducted on all

motors. They show in general conformity of motors to design
specification & reflect in general quality of manufacturing. The
tests are as follows :
LOCKED ROTOR TEST :

Measurement of line voltage, line current & power input. The

test is conducted at rated current.

POLARISATION INDEX TEST :

Polarization index is the ratio of IR value at 10 minute to IR

value at 1 minute. PI value 2 is considered good for the
insulation.

HV TEST :

This is conducted at (2U+1) KV & power frequency for 1

minute. Where U = rated voltage in KV. IR value is measured
before & after HV test.
Very modern facilities are available in the test plant. Some of
them are listed below :
• one 10 MVA, MG set
• one 5 MVA, MG set
• one 2 MVA, MG set
• one 1750 MVA MG set
• one 650 KVA, MG set
• Digital instruments of high accuracy
• Power analyzer

• Resistance braking to facilitate fast stopping of

motor, so that hot resistance can be measured very
fast.
• Modern instruments for measuring vibration & noise.

• Computer software in the design department for

processing test data & generating test certificates.
Thank You