Documente Academic
Documente Profesional
Documente Cultură
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Melwire Rolling (Pvt) Ltd
100 % Sri Lankan Company
1.0 Introduction of the company.
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2.0 Chemical & Mechanical properties
of Reinforcement steel
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3.0 Quality Assurance @ Melwa
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4.0 Test Reports of Melwa products
(In house & External Labs)
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5.0 Manufacture of QST (TMT) bars &
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6.0 Major Projects / Melwa Clients.
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7.0 Overseas projects – úfoaYSh jHdmD;s
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Melwire Products
Melwire Products contd…. nky;taH cw;gj;jpfs;……
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Mel Brass
Industries
(Hinges)
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MELWA Products cont...
No.1 in
Sri Lanka Year 2018 another mill
With Italian & Sweden
technology- 12m billet
feeding capacity / high
Speed production rate
Market share -
construction ~ 55 % &
Overall ~ 40 % - year 2017
With total capacity 22,000 t per month
Melwa
Others
No.1 in
Sri Lanka
Our achievements contd……..
SPECIFICATIONS:
* Range : Dia 8mm to Dia 40mm
* Lines : 3 nos
* Length : 10 meters
* Water flow : 220 cubic meters / hour
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Quenching box
Automatic cooling bed
QST Reinforcement bars
Mechanical properties :
more advanced
technology
New Tensile
testing
Machine with
2000KN
capacity
for testing
QST bars upto
50 mm
Insert prima test report
Tensile test
summary report
32 mm tensile graph
25 mm tensile graph
Gauge length marks 5.65√A or 5D
Tensile forces
Property Test
Yield Strength (YS)
( Characteristic Strength)
Ultimate Tensile Strength (UTS)
Ductility (% Elongation)
Tensile Test
( after fracture and Agt)
Bendability Bend or Rebend test
Toughness or Impact properties
(Structural steel, if requested only) Impact Test
or withstanding mechanically
fracture.
Simple Bending Device
•Properties
•Our projects
Traceability Plan
Batch No : ……………….
Semi-finished products :
Dimensional checking
Mass per meter run & Rib Geometry
Finished products :
Mechanical Testing (Tensile & Bend / Rebend)
Mass per meter run Rib Geometry & Pitch
Ring Test
The very best virgin billets are imported
from Premium Billet Manufacture.
Carborn
C S P N Cu
Equivalent
Cast Analysis 0.220 0.050 0.050 0.012 0.800 0.500
Product Analysis 0.240 0.055 0.055 0.014 0.850 0.520
Ref: SLS 375 : 2009 [Conforms to BS4449 : 2009 and SS560 : 2010]
/ / M E L W A 25 / / / / / / / / / / / RB500 / / /
Brand Name & Profile Grade of Steel & SLS Logo
Rib Geometry
Vernier caliper
Ref: SLS 375 : 2009 [Conforms to BS4449 : 2009 and SS560 : 2010]
Note: 65 degree is the factory standard for rib angle (conforming to BS standard)
Rib Geometry Properties :
Uniform rib height is better than
crescent shape as it has more grip in
bonding with concrete - rib height is more
and not reducing near the longitudinal
rib as crescent shape
10 40 4xD
4
12 48 4xD
16 64 4xD 5 radians per
minute or 2860
20 140 7xD per minute 7
25 175 7xD
32 224 7xD
Mechanical Properties of Reinforcement Bars
SLS 375:2009 BS4449:2009 MELWA QST
Properties
CTD TMT B500A B500B B500C RB500
Yield Strength
460 500 500 500 500 500
(MPa) - Min
INTRODUCTION
Metallographic etching is a technique used to highlight
features of metals at microscopic levels.
These features include, but are not limited to, grain
boundaries, phase differences and inclusions. By studying the
character, quantity and distribution of these different features,
metallurgists are capable of predicting and explaining
physical properties and performance failures of a given
sample of metal.
PURPOSE OF ETCHANT
Chemical etchants can be designed to do most anything
to a metal surface. PROCEDURE
Some common practical uses of etchants are to: Procedure of nital etching
Sample preparation
Expose grain boundaries. The boundaries of metallic grains can corrode
very quickly when the appropriate etchant is used, highlighting the edges
of the grains and making it possible to determine their size and shape. Get etchant into the beaker.
• Cut the sample using hand-held hacksaws or band saws with
cooling agent.
Highlight metallic phases. Different phases will have different shading and Sectioning
texture after etching, allowing for phase fraction estimation and
identification of undesirable phases.
Identify inclusions. Nonmetallic inclusions often have characteristic shapes • Small and oddly shaped specimens are mounted to facilitate
easy handling during preparation and examination.
and coloration after appropriate etching, which allows for quick size Mounting
measurement and number density estimation. Then open the tap and allow water to
run, turn on the fan, air and light.
• After, cutting surface is prepared suitably for metallographic
examination as optically flat, reflective, smooth and scratch
Grinding free
ETCHING
keep few second until just begin to see
a haze appear on the polished surface.
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Our values………
• Safety
• Welfare and Recreation
• Professional Development of
employees
• Melwa culture / Melwa brotherhood
/Melwa family concept
(everyone as a family
“together for a better future”)
Building our employees’ self esteem
Destiny towers
Construction by Imperial
Builders
G+44 Twin Destiny towers
tower 200
apartment
complex and
shopping
mall by
Imperial
Builders
Shangri La 7 Star Hotel at Colombo
& 5 Star Hotel at Hambanthota
Ruhunupura Water supply project of
Water Board by Kolon Eng.
Low income Housing project
by UDA
Astoria building project by AVIC
Overseas projects :
by
Sierra Construction (Pvt) Ltd. - David Peiris Hambantota Project& all the
Electricity Board projects, Manna Road, Kandy & Nuwara Eliya Water
Board project
10 mm - 270 Bars / t