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Page 2
What is FERRONICKEL used for ?
Page 3
Ferronickel Processing
on Pomalaa Feni Plant
Nickel Ore Spesification
• Saprolite Ore
• High Grade Saprolite Ore (HG)
• Ni > 2,0% ; Fe < 25%
• Low Grade Saprolite Ore (LGSO)
• Ni: 1,8% - 2,0% ; Fe < 25%
Limonite Ore
• Low Grade (LG)
• Ni : 1,2% - 1,8% ; Fe ≥ 25%
FeNi Flow Process
STOCK PILE
Raw Material Preparation
ANTHRASIT
SOM
COAL
STACK RD COAL
COAL LIMESTONE ORE MIXING AIR
AIR STACK RK CYCLONE
PELETIZER
GAS KE RD O2
FLUX STACK REFINING INGOT
DCS
De-S FENI PRODUCT
CASTING MACHINE
SLAG CRUDE
TROMMOL SCREEN
CONTAINER CAR
PELETIZER
GAS KE RD O2
FLUX STACK REFINING INGOT
DCS
De-S FENI PRODUCT
CASTING MACHINE
SLAG CRUDE
TROMMOL SCREEN
CONTAINER CAR
- Blending Spesification :
SiO2/Mg
Ni Fe Fe/Ni SiO2 BC MC
Analisa O
Unsur
>1.8 <16 ≤ 7.5 >38 <2.2 >0.48 31 - 34
- Sizing
Page 8
If, High Iron Content (Fe> 16%)
Fe Ore > 16 %
ELECTRIC
Slag Handling Lowering Furnace Power Production
FURNACE
Fe Ore > 16 %
ROTARY
High Reductor High Reductor (Coal/Ant) Cost
KILN
Safety
T.E. Norgate, S. Jahanshahi and W.J. Rankin . ALTERNATIVE ROUTES TO STAINLESS STEEL – A LIFE
CYCLE APPROACH
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Uses of Nickel
Page 12
Pre Reduction
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Pre Reduction
Page 14
Pre Reduction
Page 15
Pre Reduction
Page 16
Pre Reduction
Kiln Temperature Profile
Page 17
Pre Reduction
Pelletizing
Page 18
Pre Reduction
Pelletizing
Page 19
Smelting
STOCK PILE
Raw Material Preparation
ANTHRASIT
SOM
COAL
STACK RD COAL
COAL LIMESTONE ORE MIXING AIR
AIR STACK RK CYCLONE
PELETIZER
GAS KE RD O2
FLUX STACK REFINING INGOT
DCS
De-S FENI PRODUCT
CASTING MACHINE
SLAG CRUDE
TROMMOL SCREEN
CONTAINER CAR
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Smelting
Slag
Metal
Page 22
Smelting
Crude Fe-Ni Composition
Slag Composition
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Smelting
Electric Furnace Operation Mode
Page 24
Refining
STOCK PILE
Raw Material Preparation
ANTHRASIT
SOM
COAL
STACK RD COAL
COAL LIMESTONE ORE MIXING AIR
AIR STACK RK CYCLONE
PELETIZER
GAS KE RD O2
FLUX STACK REFINING INGOT
DCS
De-S FENI PRODUCT
CASTING MACHINE
SLAG CRUDE
TROMMOL SCREEN
CONTAINER CAR
Shot De-S LD
LC
Metal Tapp Oxygen De-S Blow O2
Lancing Casting
LD
Converter
Shot
De-S
HC
Metal Tapp Oxygen De-S Oxygen
Casting
Lancing Lancing
LOW CARBON
1 18 – 25 Max 1/30 Ni Max 0,03 Max 0,03 Max 0,03 Max 0,03 Max 0,2 Max 0,1 Max 0,08 Max 0,03
SHOT
HIGH CARBON
2 18 – 25 Max 1/30 Ni Max 2,5 Max 2,5 Max 0,03 Max 0,03 Max 2,5 Max 0,20 Max 0,10 Max 0,03
SHOT
Refining
Desulfurization
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Refining
Decarburization & Desilliconization
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Refining
Shot De-S LD
LC
Metal Tapp Oxygen De-S Blow O2
Lancing Casting
LD
Converter
Shot
De-S
HC
Metal Tapp Oxygen De-S Oxygen
Casting
Lancing Lancing
LOW CARBON
1 18 – 25 Max 1/30 Ni Max 0,03 Max 0,03 Max 0,03 Max 0,03 Max 0,2 Max 0,1 Max 0,08 Max 0,03
SHOT
HIGH CARBON
2 18 – 25 Max 1/30 Ni Max 2,5 Max 2,5 Max 0,03 Max 0,03 Max 2,5 Max 0,20 Max 0,10 Max 0,03
SHOT
Casting
STOCK PILE
Raw Material Preparation
ANTHRASIT
SOM
COAL
STACK RD COAL
COAL LIMESTONE ORE MIXING AIR
AIR STACK RK CYCLONE
PELETIZER
GAS KE RD O2
FLUX STACK REFINING INGOT
DCS
De-S FENI PRODUCT
CASTING MACHINE
SLAG CRUDE
TROMMOL SCREEN
CONTAINER CAR
Page 31
Casting
Page 32
Terima Kasih….
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