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Introduction
Design of Petroleum Refinery requires the knowledge of certain
Thermophysical properties
Thermodynamic properties Transport properties
- Enthalpy - Viscosity
- Heat capacity - Thermal conductivity
- Compressibility factors - Diffusivity
- Equilibrium K-values
- Flash curve
Physical properties
- Densities
- Volumes
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Introduction
• Crude oil has complex composition of petroleum fractions
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Basic Input Data
Such correlations require basic input data from LAB
experiments:
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Specific Gravity (SG)
𝝆𝒐𝒊𝒍
𝑺𝑮𝒐𝒊𝒍 =
𝝆𝒘𝒂𝒕𝒆𝒓
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Boiling Point Curve
For a crude oil or a petroleum fraction of unknown composition,
the boiling point may be presented by a curve of temperature
versus vol% (or fraction) of mixture vaporized.
There are several methods of measuring and reporting boiling
points curves of crude oil and petroleum fractions:
1 ASTM D 86 ***
2 True Boiling Point (TBP) ***
3 Simulated Distillation by GC (ASTM D 2887)
4 Equilibrium Flash Vaporization (EFV)
5 Distillation at Reduced Pressures (ASTM D 1160)
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ASTM True Boiling Point Distillation
• There are many different types of
ASTM distillation methods for testing of
petroleum fractions
• More detailed characterization of
ASTM D 86 distillation data do not petroleum fractions
represent actual boiling point of • Performed in column with 15 plates
components in a petroleum fraction. and reflux ratio of 5
• Higher degree of separation than
ASTM D 1160 distillation data are
ASTM distillation
measured more accurately than ASTM D • IBP is Lower than that of ASTM
86 since it is conducted at low pressure. distillation
For this reason ASTM D 1160 curves are • FBP is higher than that of ASTM
closer to TBP curves at the same pressure distillation
base.
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The IBP from TBP curve is less than the IBP
from ASTM D 86 curve, while the FBP of
TBP curve is higher than that of ASTM
curve. Therefore, the boiling range based on
ASTM D 86 is less than the actual true
boiling range.
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Conversion between ASTM & TBP Distillation
Both Temperatures are in Rankin
T(R)=(T(C)+273)*1.8 Or T(R) = (1.8T(C)+32)+460
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Pseudo-Components
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Breakup of TBP Curve to Pseudo-components
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Note that: TBP curve extends to 95 volume percent distilled only. To
Obtain the NBP of the final cuts, it has to be extrapolated to 100 %
distilled; by fitting polynomial curve using Excel and extrapolating it.
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Breakup of TBP Curve to Pseudo-components Using
Generalized form
The boiling point Tb is in Kelvin. xc is the cumulative weight, volume or mole fraction. Tb0
corresponds to the boiling point at xc = 0. Therefore, it should be equal or lower than the
IBP given in the assay data. The parameters A and B are obtained by fitting the equation
to available assay data. Since in this equation P∗ 1 as x∗ 1, an arbitrary point can
be added to the measured TBP data to limit the actual TBP end point. The same equation
can be used to fit data for molecular weight and specific gravity. The above generalized
equation can be converted to the following linear form:
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The fitting procedure is to calculate P*, knowing Tbo and plot Y versus X. This means the correlation
parameter R2 is calculated. If Tbo is not known, the value of Tbo is assumed and varied until a good fit is
obtained (R2 = 0.99). This fitting procedure can be easily done using the linear regression fit
of a Microsoft Excel spreadsheet. Tbo represents the initial boiling point. It can be estimated for cases
where Tbo is not available. Nonlinear regression of equation (3.8) is applied to find Tbo as well as A and B.
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Calculation of Pseudo-components SG
1. The K factor is assumed constant for all fractions, and equal to
its value for the whole Crude Oil.
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Refractive Index
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Molecular Type Composition of Petroleum
Fractions
The following equations are used to predict the fractional
composition of paraffins, naphthenes and aromatics (PNA)
contained in both light and heavy petroleum fractions. The
viscosity, specific gravity and refractive index of the desired
fraction are used as input parameters. For heavy fractions
(M> 200):
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Pseudo-critical Constants and Acentric Factors
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Generalized Equation for Thermophysical Properties
Riazi and Al-Sahhaf (1996) presented a method for the calculation of different properties
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Calculation of Enthalpy of Petroleum Fractions
Equations of state, such as the Soave–Redlich–Kwong
and the Peng–Robinson, are widely used in process simulation programs.
The Lee–Kessler generalized correlation (Kessler and Lee, 1976) has the
following expression for the compressibility factor:
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Estimation of Properties Related to Phase Changes
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Estimation of Properties Related to Phase Changes
2. Vapour–liquid Equilibrium
The equilibrium Keq value for a component in a vapour–liquid
equilibrium system is given by
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