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BHARAT HEAVY ELECTRICALS LIMITTED

HEAVY PLATES & VESSELS PLANT


 Commercial Dept  Electric &
 Projects Management Instrumentation Dept
 Engineering Dept  Works Engineering
 Material Management  Erection &
Dept (M.M) commissioning
 Planning And Technology  Research & Development
Dept Dept
 Industrial Engineering  Out sourcing Dept
Dept  Sub contracting
 Production Dept machining Dept
 Quality Dept  Finance Dept
 Welding Technology Dept  Corporate Planning Dept
 Human Resources
 Transportation tanks of stainless steel and
carbon steel, rail or truck mounted including
low temperature applications are
manufactured.

 Storage spheres of any size and thickness


including low temperature service. BHEL also
undertakes erection and site stress relieving of
these spheres.
 BHEL HPVP manufactures cryogenic products
which are used to store liquids, liquid gases at
low temperature (below -150°C,-238°C or 123 K).

 BHEL HPVP manufactures complete feed water


heater systems including Deaerator, high-
pressure heaters and low-pressure heaters.

 Air fin coolers of forced draft type for refineries,


petro chemicals, and fertilizers. Complete units
with fans, driving systems, structural scheme,
louvers and paneling.
HEAD (Q)

INCHARGE INCHARGE INCHARGE INCHARGE


(QA) (QC) (QC Store) (NDE)

ENGINEE ENGINEER
R (QA) (NDE)
ENGINEER
ENGINEER
(QC
(QC)
Stores)
 M.P ------ Material Preparation
 L.M.S ------ Light Machine Shop
 H.M.S ------ Heavy Machine Shop
 Press ------ Bending & welding plates
 Nozzles ------ Pipe preparation & welding
 Shells ------ Rolling &welding operation

 P.V. ------ Pressure Vessels


 H.E. ------ Heat Exchangers
 C.P. ------ Cryogenic Production
 C.S.P.1 ----- Combustion system products
 C.S.P.2 ----- Combustion system products
:

 Comments on Tender Documents


 Comments on preliminary drawings
 Quality Assurance Plan
 Monthly Quality Reports
 Approval of NCRRs
 Ensuring conformance to requirements of
applicable Design/Quality / Production
Engineering / Welding Technology documents
during manufacturing through surveillance
checks and inspection at various stages of
manufacture.
 Calibration of gauges and measuring
instruments.
 Ensuring resolutions as per accepted NCRRs on
the job.
 Organizing Quality Control activities at erection
sites.
QA shall evaluate Quality levels of all production
shops every month and submit to Head to enable
him to submit the Quality report to all Divisional
Heads and other concerned as per standard
distribution.

* NCRR is “Non Conformity Cum Resolution Report.”


* QA shall review and approve NCRRs raised during
various stages of fabrication before submitting to
External Inspection Agency for acceptance.
* When External Inspection Agency’s acceptance is
required, QC shall co-ordinate with the External
Inspection Agency and get acceptance.
QUALITY ASSURANCE PLAN (QAP):

* QA shall prepare and approve Quality Assurance Plan (QAP) and Non
Destructive Examination (NDE) Programme.
* QAP incorporating all Quality Requirements of Drawings, Code and
Customers Technical Specifications and obtain acceptance of
Customer / External Inspection Agencies as applicable.
* Stages of Inspection (Hold/Witness/Review) for External Inspection
Agencies shall also be indicated in the QAP and NDE Programmes.
* QAP & NDE Programmes are released to be concerned departments
as per the production Programme schedules given by Production
Engineering Department.
* Copies of the QAP & NDE Programmes shall be sent to all concerned
as per Transmission form for distribution of QA Documents.
Boiler is defined as it is a closed vessel in
which given liquid is heated and vaporized
by the application of heat. Which is also
either obtained by the from combustion
gases or from any process any process
steam

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