GENERATOR

CONTROL SYSTEMS
6000 Series,easYgen-2500 & easYgen-3200
Controllers

Max No. Units Genset Parallel Mains Parallel

6201 8 Yes No

EG2500 16 Yes No

EG3200 1 No Yes
(Single set sync
with mains)

EG3200 32 Yes Yes

(Multiple sets in
Island Mode &
Mains)
6000 Series Controller

 Automatic Synchroniser
 Automatic Sequencing (up to 8
Generators)
 Proportional Load Sharing (kW/kVAr)
 4 Applications for Parallel/No Parallel
and Single/Multiple
 Engine & Generator Protections
 Available in 12 Languages
Sequencing

 Each unit in the system has an assigned priority

 Master (Highest Priority) automatically sequences units on or off
line as determined by system load
 Higher priority units are sequenced on in order of their priority;
taken off in reverse of priority
easYgen-2500 Series Controller

 Power and reactive power load sharing up to 16 units

 including load-dependent start / stop
 Engine start / stop and generator set measuring and
 protection
 Running hours balancing
 Breaker control: synchronization, open-close control,
 only-open control, breaker monitoring
 Dead bus closure negotiation
 PLC-like programming with Logics Manager
 300-entry, time and date stamp log
 Operating hours / start / maintenance counters
 Configurable trip levels / delays / alarm classes
 Field configurable application settings
 Multi-level password protection
easYgen-2500 Series Controller

Multiple Sets in Island Mode

Up to 16 Generators

G LOAD
easYgen-3200 Series Controller
 Power and reactive power load sharing up to 32 units including
load-dependent start / stop
 Engine start / stop and generator set measuring and protection
 Automatic base loading
 Running hours balancing
 Peak shaving
 Import / export control
 Dead bus closure negotiation
 Emergency power / backup power generation
 ECU monitoring and alarm management as well as remote start /
stop and control commands
 Advanced logics manager
 300-entry, time and date stamp log
 Warm up control via timer or coolant temperature
 Operating hours / start / maintenance counters
 Configurable trip levels / delays / alarm classes
 Field configurable application settings
 Multi-level password protection
 RP3000 remote display panel available for management and
control from adjacent plant room
 Advanced mains protection functions
easYgen-3200 Series Controller

Single Unit Parallel – with Mains

M M

LOAD
easYgen-3200 Series Controller

Multiple Units, Mains Parallel

M
External PLC
Control Logic
G
M M M

G
LOAD
Sequencing
LOAD
EG3200
+ PLC
BREAKER
BREAKER
OPEN
OPEN
 Each Unit in the system
BREAKER
has an assigned Priority
CLOSED
 Master (Highest Priority) automatically sequences units on or off
MAINS INCOMER
line as determined by system load
No.1

 Higher priority units are sequenced

BREAKER
CLOSED
BREAKER
CLOSED
on in order of their priority;
taken off in reverse of priority
2000 kVA 2000 kVA

11kV 11kV
G1 G2

BREAKER CLOSED CONTACTOR CLOSED CONTACTOR OPEN

EG3200 with mains

BREAKER OPEN RESISTOR RESISTOR supply – Failed
Generators Paralleled
Power Solutions - New Technology
SCADA/HMI DISPLAYS
 User friendly interface
 Remote monitoring & control
 Project customisation

PLC TECHNOLOGY A-B

Quality
Allen-Bradley
POWER
Logix5555TM

RUN

BAT

RUN REM
I/O

RS232

OK

PROG
ControlNET

A#01

CHA CHB OK
Redundancy Module

PRIM

PRI COM OK

 Hot-Standby Redundancy - Increase security of

system
 Fibre Optic Remote I/O - Reduces site cabling
Logix5555 TM ControlNET Redundancy Module
POWER
RUN I/O

RS232
A#02 SYNC
BAT OK
CHA CHB OK PRI COM OK
RUN REM PROG

A-B
Quality
Allen-Bradley

 Network Protocols - Easy interface into customers

systems
 Intelligent MCC’s - Assist preventative maintenance
Typical PLC System
(Programmable Logic Controller)

 Main Hardware
 EG3200 Generator Controller
 ControlLogix PLC
 Touchscreen HMI
 Ancillary Control (Devicenet)
Ancillary
Motor
Control
PLC’s - Software

 RSLOGIX 5000 software has the following benefits:

 Tag based addressing structure (no cross reference between tag

names & physical addresses required)
 Windows environment software
 Easy to understand documentation
 Easier maintenance
 RSLOGIX 5000 simulation software available for testing program at
design stage.
 Tag database can be directly interchanged with SCADA software
Sequencing

 Each Unit in the system has an assigned Priority

 Master (Highest Priority) automatically sequences units on or off
line as determined by system load
 Higher priority units are sequenced on in order of their priority;
taken off in reverse of priority
Hot-Standby ControlLogix PLC

POWER
Logix5555TM

RUN I/O
ControlNET

A#01
Redundancy Module

PRIM
ControlLogix Redundancy
RS232

BAT OK
CHA CHB OK PRI COM OK

RUN REM PROG

A-B
Quality
Allen-Bradley

Logix5555 TM ControlNET Redundancy Module

POWER
RUN I/O

RS232
A#02 SYNC
BAT OK
CHA CHB OK PRI COM OK
RUN REM PROG

A-B
Quality
Allen-Bradley
Main Redundancy Features

 Absolutely no user programming required to implement

 Bumpless switchover guaranteed for any outputs controlled by
logic in the highest priority task
 Switchover within approximately 100 m sec
 Works with standard Logix5555 controllers and ControlNet
Bridges (Series D or higher)
 Switchovers are transparent to any devices networked to the
redundant controller chassis
 Transparent cross-load of programs from primary to secondary
controllers