Qualifying Round – TIFAN 2020

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• Team Name : XXXXXX

• Team ID : XXX
• College/University name:

Note : Total number of slides should not exceed 25

 Overall Technical Specifications - Machine
 Overall Dimension : ( Height, Width, Length in mm)
 Ground Clearance (mm):
 Machine Kerb Weight (kg):
 Wheel base (mm):
 Max Track Width (mm):
3D Image
 Max. speed (kmph):
 Working width(m):
 Working depth(m):
 Volume of material handled (m3/sec):
Note: Awareness on Onion Crop Lifecycle & Farm Machinery is necessary
to arrive at the above specification.
Note: Comparison of Old Vs New design (specs, image) is compulsory for the
teams participated in the previous final events
9/27/2019 SAEINDIA TIFAN2020_Qualifying_Round 2
 Machine frame/Chassis Design

 Calculations of bending strength for the Cross section of Chassis

 FEA analysis of frame ,suggested analysis in
• Longitudinal torsion
• Vertical bending
• Transverse bending
 G Force calculations
3D Image
 Maximum stress (Von-Misses/Principal) &
maximum deflection
 Factor of safety calculations
 Engine mount calculations

Note: Comparison of Old Vs New design (specs, image) is compulsory for

the teams participated in the previous final events

9/27/2019 SAEINDIA TIFAN2020_Qualifying_Round 3

 Design of Digging System

 Design of blades & blade geometry

 Draft Calculations
 Shear blade rake angle
 Width of harvesting
3D Image
 Depth of harvesting ( Calculation for
depth adjustment, if any)
 Throat clearance estimation

Note: Comparison of Old Vs New design (specs, image) is compulsory for the teams
participated in the previous final events

9/27/2019 SAEINDIA TIFAN2020_Qualifying_Round 4

 Design of Conveying system

 Type of system
 Length /Width of conveyor
 Speed of operation calculation
 Material handling capacity calculation
3D Image
 Spacing of cleaning elements
 Power consumption calculation

Note: Comparison of Old Vs New design (specs, image) is compulsory for the teams
participated in the previous final events

9/27/2019 SAEINDIA TIFAN2020_Qualifying_Round 5

 Design of Windrowing System

 Type of system
 Length /Width
 Speed of operation calculation
 Output of onion 3D Image

 Power consumption calculation (If any)

Note: Comparison of Old Vs New design (specs, image) is compulsory for the teams
participated in the previous final events

9/27/2019 SAEINDIA TIFAN2020_Qualifying_Round 6

 Design of Power Transmission Systems

 Various Gear ratios calculation

 Travel speed calculations for given tire size
 Tractive effort, drawbar pull calculations
 Brake calculations
 Gradeability calculations 3D Image

 Power flow diagram

 Design/Selection of belt /chain drives for
various units

Note: Comparison of Old Vs New design (specs, image) is compulsory for the teams
participated in the previous final events

9/27/2019 SAEINDIA TIFAN2020_Qualifying_Round 7

 Steering System Design

 Type of steering system

 Camber, caster, toe and kingpin inclination
 Turning radius & Envelope radius
 Steering effort calculations 3D Image

Note: Comparison of Old Vs New design (specs, image) is compulsory for the teams
participated in the previous final events

9/27/2019 SAEINDIA TIFAN2020_Qualifying_Round 8

 Machine Ergonomics

 Operator Safety
 Operator Accessibility & Visibility
 Operator Comfort

3D Image

Note: Comparison of Old Vs New design (specs, image) is compulsory for the teams
participated in the previous final events

9/27/2019 SAEINDIA TIFAN2020_Qualifying_Round 9

 Machine Economics
Machine Economics to calculate the Operation Cost of machine ( Use the below data as inputs)
Calculate the prototype estimated cost of your design
Calculate the Fixed cost per hour of your proposed design of Onion harvester, following data to
be used for fixed cost calculation
 Residual /Salvage value= 10 % of Prototype cost
 Annual Usage of 600 hours and useful life of 10 years
 Interest rate on investment to be considered as 12 %
 Insurance & Taxes = 2 % of Prototype cost
 Housing =1.5 % of Prototype cost

Calculate the Variable cost per hour of your proposed design of Onion harvester, following data
to be used for variable cost calculation
 Average fuel consumption=1.3 ltr/hr
 Lubrication Oil consumption = 3 % of fuel consumption
 Average Rate of diesel fuel = Rs 68/ ltr
 Rate of lubrication oil= Rs 150/ltr
 Repair and maintenance =8 % of Prototype cost
 Labor charge= Rs 100/hr

Calculate total operating cost/hr of the machine

Calculate effective field capacity, following data to be used for calculation
 Working width = Your designed value,m
 Travel speed = your designed value ,kmph
 Field efficiency = 80 %

Calculate the machine operating cost in INR per Hectare (Rs/ha)

The summary of above calculations to be presented in tabular format in this slide.

9/27/2019 SAEINDIA TIFAN2020_Qualifying_Round 10

 Design Failure Mode & Effect Analysis (DFMEA)

Probability

Detection
Severity
Potential Potential Potential Current
Recommended Responsibility&

RPN
Item/Function Failure effects of causes of design
action target date
mode failure failure control

9/27/2019 SAEINDIA TIFAN2020_Qualifying_Round 11

 Design Validation Plan (DVP)

Description Potential Failure mode Preventive action Method of validation

(System/Sub System) (Test Plan )

9/27/2019 SAEINDIA TIFAN2020_Qualifying_Round 12

 Project Management

 Project plan of complete machine development

 Assignment of task and responsibilities
 Identification of critical paths
 Risk mitigation plans for delays

Image/Table/Project plan

Image courtesy google and it is for representation purpose only

9/27/2019 SAEINDIA TIFAN2020_Qualifying_Round 13
 Team Composition/Roles &Responsibilities

Faculty Advisor

Team Caption

Manufacturing Finance &

Design team Analysis team Marketing Team
team Procurement

9/27/2019 SAEINDIA TIFAN2020_Qualifying_Round 14

 Customizable slide for team

 Team can present any new/unique design feature here

 Innovation*
 Any electronics features used*

3D Image

* Feature shown up here must be implemented on the main TIFAN prototype machine.

9/27/2019 SAEINDIA TIFAN2020_Qualifying_Round 15