In Service Training PKB Melalui Diklat Guru

Program Revitalisasi SMK

Paket Keahlian TOI
Pengoperasian PLC

Mulyo Hadi Sapto Widodo, M.Sc

Bahan Tayang :
Widyaiswara Ahli Madya
Mulyo Hadi Sapto Widodo, M.Sc

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Automation with PLC
INDUSTRIAL PLANT
(SYSTEM

Algoritma Program
(Sequential Step) Control PLC

Flowchart LAD Editor

Schematic FBD Editor
Diagram STL Editor
Timing ST Editor
Diagram SFC Editor

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Diagram Fungsional di dalam Sistem PLC
 Mode Kerja PLC

Mode Program
Mengubah parameter-parameter PLC
Menulis, menyalin, atau memeriksa program.

Mode Monitor
Pengeditan on-line.
Mengawasi memori I/O selama PLC beroperasi.
Forced set atau reset bit-bit I/O, mengubah data

Mode Run
Menjalankan program dan mengawasi status bit I/O.
 Input Scan

User Program Scan Scan

Output Scan
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Programming PLC
 Sequential Step  Flow charting  Logic Function

Sequential Step: Tank Filling Action

Step 1 (F1) : Initial Condition

Step 2 (F2) : Start action

Step 3 (F3) : Filling-up

Step 4 (F4) : Monitoring Level (Stop

filling when tank was full)

Step 5 (F5) : Stop action

Step 6 (F6) : Drain-out

Feedback

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CP1E CPU
Sistem Komunikasi Data
CP1E CPU
CP1E CPU
Wiring AC Power
Basic I/O Wiring

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Monitor Status:
Examine if Close (XIC) & Examine if Open (XIO)

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Monitoring I/O Status

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HMI (Mechanical Based)
HMI (Computer based)
Menginterpretasi algoritma kontrol
sistem otomasi industri

1. Menginterpretasi/mengkonstruksi
algoritma control (Sequential step)
- Flowcharting
- Timing diagram
- Schematic diagram
- Functional Diagram

2. Enter/change PLC instructions

- Bit level instructions
- Word level instructions
 COMMISSIONING PLC

1. PLC-system,
2. Control equipments Interaction
3. Process

SAFETY REQUIEMENTS

Pengukuran dan
Pengujian
 Komisioning PLC pada sistem
otomasi industri

1. Pemeriksaan hardware (Physical-test/Loop-Check)

- sensor (Digital/Analog)
- aktuator (Digital/Analog)
- contactor (Power switching)

2. Transfer dan testing software

- Transfer program
- Testing program : Simulation, line-by-line

3. Komisioning PLC (Loop-Check): step-by-step

Pemeriksaan Hardware

Physical Test
1. Continuity Test
2. Insulation Test
3. Earth Continuity Test
4. Polarity Test
5. Voltage
6. Function & performance
Ohm

V
 LOOP-CHECK

Verifikasikasi interaksi antara PLC system dan

process periphery.

Kriteria:
Binary input;
Analog input;
Analog output;
Supervised inputs and outputs.
Loop-Check
 LOOP-CHECK

Criteria:

Binary input : Memeriksa “binary and digital

input signal”, untuk memastikan status fisik
sensor sesuai dengan “signal latches in PLC”.

Binary output: “ability to switch”, Memeriksa

tidak ada “forced binary and digital outputs
are set”.
 LOOP-CHECK

- Sensors, contact and actuators

- Inputs and output
- Field wiring
- Fuse and CB
- Interruption of mains
- Guards and related motion detection
- Interlock
Contact Aus

Duty Category
1. AC 1
2. AC 2
3. AC 3
4. AC 4

Visual Test
1. Termination
2. Coil
3. Resistance of contact
4. Open Circuit
Pembelajaran Kontekstual

1. Simulation Main Process

2. Door Panel
3. Base Panel
4. Termination
5. Power circuit
6. Control circuit

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 Simulation
Main Process

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 Disain
Door Panel dan Base Panel

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Termination Diagram

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Cable Schedule Diagram
 Simulation
Main Process

Cable Duct 2,5x2,5

FL RL
LS1 LS2

Gate Mechanism
Panel
OI PS1- T PS1 -R
Kontrol
40x60 Ultrasonic sensor

Pipa 2mm
Dari PHB, 4x1,5mm2

Ke Motor

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 Gate Control Circuit Diagram

Power Circuit Diagram Control Circuit Diagram

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Panel Base

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Circuit Diagram
Cable Schedule Diagram
Termination Diagram

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Clip-on Terminal

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Termination

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Marking

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Marking

Cable end

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Plastic Trunking

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Position

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Dimensi

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Power Circuit Diagram

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Control Circuit Diagram

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Algoritma Kontrol

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Produk Akhir

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Semoga Bermanfaat
Mulyo Hadi Sapto Widodo, M.Sc
HP. 0813 2135 5563
e-mail: sapto_widodo@yahoo.com

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